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Mechanical Engineering

University of Tennessee, Knoxville

Theses/Dissertations

2023

Milling

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Surface Location Error In Robotic Milling: Modeling And Experiments, Richard Henry Swan Jr. Dec 2023

Surface Location Error In Robotic Milling: Modeling And Experiments, Richard Henry Swan Jr.

Masters Theses

Robotic milling offers new opportunities for discrete part manufacturing as an alternative to milling using large conventional machine tools. The advantage of industrial robots is their large work volume, configurability, and comparatively low cost. However, robots are significantly less stiff than conventional machine tools, which can lead to poor surface finish, low machining accuracy, and low material removal rates. The purpose of this research is to predict the geometric errors, or surface location errors, that occur in a robotic mulling tool path, validate these predictions with machining tests, and compensate these errors by tool path modification. Compared with conventional machine …