Engineering Commons^™

Effect Of The Melt Pool Boundary Network On The Anisotropic Mechanical Properties Of Selective Laser Melted 304l, Myranda Spratt, Joseph William Newkirk, Okanmisope Fashanu, K. Chandrashekhara

Materials Science and Engineering Faculty Research & Creative Works

Anisotropic mechanical properties are a well-known issue in selective laser melted parts. The microstructure produced by selective laser melting (SLM) is directional, including the solidified melt pool structures and grains. This work investigates the melt pool boundary's effects on 304L stainless steel's compressive properties. 304L stainless steel solid cylinders were built using a pulse laser SLM machine in four directions using three hatch angle rotations: 0⁰, 67⁰, and 105⁰ . The twelve samples were compression tested, and the results were analyzed. Numerical models were also created with the different hatch angles and directions. The melt pool boundary network (MPBN) in …

Sensing Small Interaction Forces Through Proprioception, Fazlur Rashid, Devin Michael Burns, Yun Seong Song

Psychological Science Faculty Research & Creative Works

Understanding the human motor control strategy during physical interaction tasks is crucial for developing future robots for physical human-robot interaction (pHRI). In physical human-human interaction (pHHI), small interaction forces are known to convey their intent between the partners for effective motor communication. The aim of this work is to investigate what affects the human's sensitivity to the externally applied interaction forces. The hypothesis is that one way the small interaction forces are sensed is through the movement of the arm and the resulting proprioceptive signals. A pHRI setup was used to provide small interaction forces to the hand of seated …

Natural Van Der Waals Heterostructure Cylindrite With Highly Anisotropic Optical Responses, Arindam Dasgupta, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The mechanical exfoliation of naturally occurring layered materials has emerged as an easy and effective method for achieving ultrathin van der Waals (vdW) heterostructures with well-defined lattice orientations of the constituent two-dimensional (2D) material layers. Cylindrite is one such naturally occurring vdW heterostructure, where the superlattice is composed of alternating stacks of SnS2-like and PbS-like layers. Although the constituent 2D lattices are isotropic, inhomogeneous strain occurring from local atomic alignment for forcing the commensuration makes the cylindrite superlattice structurally anisotropic. Here, we demonstrate the highly anisotropic optical responses of cylindrite thin flakes induced by the anisotropic crystal structure, including angle-resolved …

Anisotropy In Impact Toughness Of Powder Bed Fused Aisi 304l Stainless Steel, Sreekar Karnati, Atoosa Khiabhani, Aaron Flood, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The current effort involved investigation into the anisotropy of AISI 304L fabricated through laser powder bed fusion. Charpy V‐notch specimens made from material fabricated at three different build orientations were tested and analyzed. A statistically significant difference among the toughness values indicates the presence of anisotropy within the additively manufactured material. While the lowest toughness was found in vertically built specimens, the horizontal specimens were found to exhibit the highest toughness. From the fracture surfaces, an atypical mode of failure was observed. Exclusive crack propagation along the interlayer track boundaries was observed. The toughness variation correlated with the ease of …

Anisotropic Optical Responses Of Layered Thallium Arsenic Sulfosalt Gillulyite, Ravi P. N. Tripathi, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Multi-element two-dimensional (2D) materials hold great promise in the context of tailoring the physical and chemical properties of the materials via stoichiometric engineering. However, the rational and controllable synthesis of complex 2D materials remains a challenge. Herein, we demonstrate the preparation of large-area thin quaternary 2D material flakes via mechanical exfoliation from a naturally occurring bulk crystal named gillulyite. Furthermore, the anisotropic linear and nonlinear optical properties including anisotropic Raman scattering, linear dichroism, and anisotropic third-harmonic generation (THG) of the exfoliated gillulyite flakes are investigated. The observed highly anisotropic optical properties originate from the reduced in-plane crystal symmetry. Additionally, the …

Polarization-Dependent Optical Responses In Natural 2d Layered Mineral Teallite, Ravi P. N. Tripathi, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Multi-element layered materials enable the use of stoichiometric variation to engineer their optical responses at subwavelength scale. In this regard, naturally occurring van der Waals minerals allow us to harness a wide range of chemical compositions, crystal structures and lattice symmetries for layered materials under atomically thin limit. Recently, one type of naturally occurring sulfide mineral, ternary teallite has attained significant interest in the context of thermoelectric, optoelectronic, and photovoltaic applications, but understanding of light-matter interactions in such ternary teallite crystals is scarcely available. Herein, polarization-dependent linear and nonlinear optical responses in mechanically exfoliated teallite crystals are investigated including anisotropic …

Frequency Domain Measurements Of Melt Pool Recoil Force Using Modal Analysis, Tristan Cullom, Cody Lough, Nicholas Altese, Douglas A. Bristow, Robert G. Landers, Ben Brown, For Full List Of Authors, See Publisher's Website.

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Recoil pressure is a critical factor affecting the melt pool dynamics during Laser Powder Bed Fusion (LPBF) processes. Recoil pressure depresses the melt pool. When the recoil pressure is low, thermal conduction and capillary forces may be inadequate to provide proper fusion between layers. However, excessive recoil pressure can produce a keyhole inside the melt pool, which is associated with gas porosity. Direct recoil pressure measurements are challenging because it is localized over an area proportionate to the laser spot size producing a force in the mN range. This paper reports a vibration-based approach to quantify the recoil force exerted …

2d Layered Sip As Anisotropic Nonlinear Optical Material, Huseyin Sar, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Two-dimensional (2D) material of silicon phosphide (SiP) has recently been shown as a promising optical material with large band gap, fast photoresponse and strong anisotropy. However, the nonlinear optical properties of 2D SiP have not been investigated yet. Here, the thickness-dependent in-plane anisotropic third-harmonic generation (THG) from the mechanically exfoliated 2D layered SiP flakes is reported. The crystal orientation of the SiP flake is determined by the angle-resolved polarized Raman spectroscopy. The angular dependence of the THG emission with respect to the incident linear polarization is found to be strongly anisotropic with the two-fold polarization dependence pattern. Furthermore, the effect …

Impact Of Surface And Pore Characteristics On Fatigue Life Of Laser Powder Bed Fusion Ti–6al–4v Alloy Described By Neural Network Models, Seunghyun Moon, Ruimin Ma, Ross Attardo, Charles Tomonto, Mark Nordin, Paul Wheelock, Michael Glavicic, Maxwell Layman, Richard Billo, Tengfei Luo

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this study, the effects of surface roughness and pore characteristics on fatigue lives of laser powder bed fusion (LPBF) Ti–6Al–4V parts were investigated. The 197 fatigue bars were printed using the same laser power but with varied scanning speeds. These actions led to variations in the geometries of microscale pores, and such variations were characterized using micro-computed tomography. To generate differences in surface roughness in fatigue bars, half of the samples were grit-blasted and the other half were machined. Fatigue behaviors were analyzed with respect to surface roughness and statistics of the pores. For the grit-blasted samples, the contour …

Naturally Occurring Layered Mineral Franckeite With Anisotropic Raman Scattering And Third-Harmonic Generation Responses, Ravi P. N. Tripathi, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Vertically stacked van der Waals (vdW) heterostructures have introduced a unique way to engineer optical and electronic responses in multifunctional photonic and quantum devices. However, the technical challenges associated with the artificially fabricated vertical heterostructures have emerged as a bottleneck to restrict their proficient utilization, which emphasizes the necessity of exploring naturally occurring vdW heterostructures. As one type of naturally occurring vdW heterostructures, franckeite has recently attracted significant interest in optoelectronic applications, but the understanding of light-matter interactions in such layered mineral is still very limited especially in the nonlinear optical regime. Herein, the anisotropic Raman scattering and third-harmonic generation …

Multimodal Ensemble Deep Learning To Predict Disruptive Behavior Disorders In Children, Sreevalsan S. Menon, K. Krishnamurthy

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Oppositional defiant disorder and conduct disorder, collectively referred to as disruptive behavior disorders (DBDs), are prevalent psychiatric disorders in children. Early diagnosis of DBDs is crucial because they can increase the risks of other mental health and substance use disorders without appropriate psychosocial interventions and treatment. However, diagnosing DBDs is challenging as they are often comorbid with other disorders, such as attention-deficit/hyperactivity disorder, anxiety, and depression. In this study, a multimodal ensemble three-dimensional convolutional neural network (3D CNN) deep learning model was used to classify children with DBDs and typically developing children. The study participants included 419 females and 681 …

Human-Human Hand Interactions Aid Balance During Walking By Haptic Communication, Mengnan Wu, Luke Drnach, Sistania M. Bong, Yun Seong Song, Lena H. Ting

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Principles from human-human physical interaction may be necessary to design more intuitive and seamless robotic devices to aid human movement. Previous studies have shown that light touch can aid balance and that haptic communication can improve performance of physical tasks, but the effects of touch between two humans on walking balance has not been previously characterized. This study examines physical interaction between two persons when one person aids another in performing a beam-walking task. 12 pairs of healthy young adults held a force sensor with one hand while one person walked on a narrow balance beam (2 cm wide x …

Experimental Investigation Of Additive Manufacturing Of Continuous Carbon Fiber Composites With Multifunctional Electro-Tensile Properties, Ritesh Ghimire, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Manufacturing processes for monofunctional and multifunctional materials vary depending on the design optimization. Multifunctional continuous carbon fiber composites provide great potential in achieving coupled structural and electrical properties for their applications in aircraft, unmanned aircraft systems, and spacecraft. Proper optimization of tensile and electrical properties offers benefits early in the design and continuous operational safety phases to obtain coupled multifunctional properties. In this paper, fused filament fabrication additive manufacturing (AM) technique was used to fabricate continuous carbon fiber solid laminated composites test coupons. The proposed new method characterizes the electrical conductivity's coupled effects on the tensile properties, including the failure …

Additive Manufacturing Of Stainless Steel -- Copper Functionally Graded Materials Via Inconel 718 Interlayer, Xinchang Zhang, Lan Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The joining of dissimilar materials is becoming increasingly prevalent to integrate different material properties to enhance design flexibility and overall performance. This study introduced an innovative approach to additively manufacture copper on 316L stainless steel (SS316L) via Inconel 718 interlayers using directed energy deposition (DED). The novel multi-material structure was studied both experimentally and theoretically. The microstructure, tensile properties, microhardness, and thermal performance of the structure were characterized. Residual stress distribution over the structure was revealed by experimental-validated numerical modeling. The result exhibits that defect-free structures with excellent interfacial bonding can be achieved by introducing Inconel 718 interlayers. The bonding …

A Novel Laser-Aided Machining And Polishing Process For Additive Manufacturing Materials With Multiple Endmill Emulating Scan Patterns, Mohammad Masud Parvez, Sahil Patel, Sriram Praneeth Isanaka, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In additive manufacturing (AM), the surface roughness of the deposited parts remains significantly higher than the admissible range for most applications. Additionally, the surface topography of AM parts exhibits waviness profiles between tracks and layers. Therefore, post-processing is indispensable to improve surface quality. Laser-aided machining and polishing can be effective surface improvement processes that can be used due to their availability as the primary energy sources in many metal AM processes. While the initial roughness and waviness of the surface of most AM parts are very high, to achieve dimensional accuracy and minimize roughness, a high input energy density is …

Coupled Flexural‐Electrical Evaluation Of Additively Manufactured Multifunctional Composites At Ambient Temperature, Ritesh Ghimire, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Multifunctional composites offer a higher strength to weight ratio, electrical properties, etc., thereby providing possible solutions for replacing the physical electrical wirings in aircraft. The lack of research on the coupled multifunctional characterization of 3D printed composites flexural-electrical properties is the main reason for its unsuitability in aerospace applications. The proposed method evaluates multifunctional flexural‐electrical properties of 3D printed multifunctional carbon fiber composites. Traditional methods for conducting structural and electrical analyses for aircraft certification do not accommodate new technologies that are not yet proven. Such technologies are additive manufacturing (AM) techniques, multifunctional composite structures, and the certification requirements for 3D …

Physical-Based Training Data Collection Approach For Data-Driven Lithium-Ion Battery State-Of-Charge Prediction, Jie Li, Will Ziehm, Jonathan W. Kimball, Robert Landers, Jonghyun Park

Electrical and Computer Engineering Faculty Research & Creative Works

Data-Driven approaches for State of Charge (SOC) prediction have been developed considerably in recent years. However, determining the appropriate training dataset is still a challenge for model development and validation due to the considerably varieties of lithium-ion batteries in terms of material, types of battery cells, and operation conditions. This work focuses on optimization of the training data set by using simple measurable data sets, which is important for the accuracy of predictions, reduction of training time, and application to online estimation. It is found that a randomly generated data set can be effectively used for the training data set, …

Coalescence Characteristics Of Bulk Nanobubbles In Water: A Molecular Dynamics Study Coupled With Theoretical Analysis, Eric Bird, Eric Smith, Zhi Liang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Coalescence of Two Nanobubbles (NBs) in Water is a Process of Great Importance to Many Industrial Applications. in This Work, We Study the Coalescence of Two Equal-Sized Nitrogen NBs in Water using Molecular Dynamics (MD) Simulations and Continuum-Based Theoretical Analysis. We Vary the NB Diameter from 30 to 50 Nm and Study the Coalescence Characteristics Including the Expansion Speed of the Capillary Bridge between Two Coalescing NBs, the Dynamic Regime of NB Coalescence, the Diameter of Fully Merged NBs, and the Temperature Variation of NBs during the Coalescence Process. for All Cases, We Show the MD Simulation Results Can …

Numerical Investigation Of Thermo-Mechanical Field During Selective Laser Melting Process With Experimental Validation, Lan Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this study, thermo-mechanical simulation was conducted to predict thermal and stress behavior in Selective Laser Melting (SLM). Temperature-dependent material properties for processed material 304L stainless steel were incorporated into the model in order to capture the change from powder to fully dense solid stainless steel. Temperature and thermal stress history were tracked under conditions of different parameter sets which were designed to reduce defect formation. The thermal model predicted the temperature history for multi-track scans under different process parameters, such as laser power, effective scanning speed and hatch spacing. Subsequently, the corresponding melt-pool size, solidification rate and temperature gradients …

A Kinematic Error Controller For Real-Time Kinematic Error Correction Of Industrial Robots, Mitchell R. Woodside, Joseph Fischer, Patrick Bazzoli, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Industrial robots are being used more and more for manufacturing applications that require accuracy beyond what can be obtained from joint measurement. While offline calibration techniques such as volumetric error compensation can be used to correct robot kinematic error, these methods are unable to compensate for robot deformations caused by changing tool loads during the manufacturing operation. This paper explores the use of a real-time robot kinematic error compensation technique where an external high-precision feedback sensor (in this case a laser tracker) directly measures the robot kinematic error and corrections are implemented during processing. A robot kinematic error model is …

Three-Dimensional Laser-Assisted Printing Of Structures From Nanoparticles, Heng Pan, Chinmoy Podder, Wan Shou, Xiaowei Yu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A method for manufacturing a component comprising bombarding nanoparticles in a dispersion with a laser to transform the ligand and cause the nanoparticles to drop out of the dispersion and deposit onto a substrate; and bombarding additional nanoparticles in the dispersion with the laser to transform the ligand and cause the nanoparticles to drop out of the dispersion and deposit onto the nanoparticles previously deposited out of the dispersion.

Fabricating Tinicu Ternary Shape Memory Alloy By Directed Energy Deposition Via Elemental Metal Powders, Yitao Chen, Xinchang Zhang, Mohammad Masud Parvez, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In this paper, a TiNiCu shape memory alloy single-wall structure was fabricated by the directed energy deposition technique with a mixture of elemental Ti, Ni, and Cu powders following the atomic percentage of Ti50Ni45Cu5 to fully utilize the material flexibility of the additive manufacturing process to develop ternary shape memory alloys. The chemical composition, phase, and material properties at multiple locations along the build direction were studied, using scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, Vickers hardness test-ing, tensile testing, and differential scanning calorimetry. The location-dependent compositions of martensitic TiNi and austenitic TiNi phases, mechanical properties, and functional properties …

The Effect Of Nanostructures In Aluminum Alloys Processed Using Additive Manufacturing On Microstructural Evolution And Mechanical Performance Behavior, Rachel Boillat, Sriram Praneeth Isanaka, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper reviews the status of nanoparticle technology as it relates to the additive manufacturing (AM) of aluminum-based alloys. A broad overview of common AM processes is given. Additive manufacturing is a promising field for the advancement of manufacturing due to its ability to yield near-net-shaped components that require minimal post-processing prior to end-use. AM also allows for the fabrication of prototypes as well as economical small batch production. Aluminum alloys processed via AM would be very beneficial to the manufacturing industry due to their high strength to weight ratio; however, many of the conventional alloy compositions have been shown …

Thermal Modeling Of Li-Ion Batteries Using Sp+3d Model, Derrick Barger

Undergraduate Research Conference at Missouri S&T

An ideal battery model must gather sufficient electrochemical data about the system while remaining being computationally efficient. To prevent failure from thermal runaway, understanding the thermal characteristics of a battery is essential.

To achieve this, we have developed a single particle (SP) model, a simplified but accurate approach to battery modeling, and compared this to a previously designed 3D model. After validating the battery electrochemistry, equations were introduced to calculate the heat generation with a coupled 3D heat transfer component to provide data on the cell temperature. This same model was used to simulate a multi-cell pack.

The results indicate …

Effects Of Acetylene Addition To The Fuel Stream On Soot Formation And Flame Properties In An Axisymmetric Laminar Coflow Ethylene/Air Diffusion Flame, Xinrong Xie, Shu Zheng, Ran Sui, Zixue Luo, Shi Liu, Jean Louis Consalvi

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The effects of adding acetylene to the fuel stream on soot formation and flame properties were investigated numerically in a laminar axisymmetric coflow ethylene/air diffusion flame using the open-source flame code Co-Flame in conjunction with an elementary gas-phase chemistry scheme and detailed transport and thermodynamic database. Radiation heat transfer of the radiating gases (H2O, C2H2, CO, and CO2) and soot was calculated using a statistical narrow-band correlated-k-based wide band model coupled with the discrete-ordinates method. The soot formation was described by the consecutive steps of soot nucleation, surface growth of soot particles via polycyclic aromatic hydrocarbons (PAHs)-soot condensation or the …

Oxidation Polymerization Additive Manufacturing, Jonghyun Park, Tazdik Patwary Plateau, Hiep Pham

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Various processes for producing three dimensional electrically conductive polymer structures, such as three dimensional structures of poly(3,4-ethylenedioxythiophene), are described as well as materials produced by these processes.

Experimental And Numerical Investigation In Directed Energy Deposition For Component Repair, Lan Li, Xinchang Zhang, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Directed energy deposition (DED) has been widely used for component repair. In the repair process, the surface defects are machined to a groove or slot and then refilled. The sidewall inclination angle of the groove geometry has been recognized to have a considerable impact on the mechanical properties of repaired parts. The objective of this work was to investigate the feasibility of repairing various V-shaped defects with both experiments and modeling. At first, the repair volume was defined by scanning the defective zone. Then, the repair volume was sliced to generate the repair toolpath. After that, the DED process was …

Fuel Cell Having Corrugated Membrane Electrode Assembly, Jonghyun Park

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An electrochemical reaction cell comprising an anode electrode, a cathode electrode, and a membrane electrode assembly (MEA). The MEA is positioned between the anode electrode and the cathode electrode. The anode electrode, the cathode electrode, and the MEA each have a corrugated shape and are contained within a recess of a housing.

On The Applicability Of Continuum Scale Models For Ultrafast Nanoscale Liquid-Vapor Phase Change, Anirban Chandra, Zhi Liang, Assad A. Oberai, Onkar Sahni, Pawel Keblinski

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Continuum Methods Are Efficient in Modeling Multi-Phase Flow at Large Time and Length Scales, However, their Applicability to Nanoscale Systems and Processes is Questionable. When Mean Free Path and Average Time between Atomic Collisions Are Comparable to the Characteristic Length and Time Scales of Interest, the Continuum Hypothesis Approaches its Spatial and Temporal Limit. Here We Discuss the Implications of Modeling Such a Limiting Problem Involving Liquid-Vapor Phase Change using Continuum Equations of Mass, Momentum, and Energy Conservation. Our Results Indicate that, Continuum Conservation Laws Can Correctly Represent the Dynamics of the Specific Problem of Interest Provided Appropriate Constitutive Relations …

Absorption Of Nitrogen During Pulsed Wave L-Pbf Of 17-4 Ph Steel, Ben Brown, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In the fabrication of 17-4 PH by laser powder bed fusion (L-PBF) the well-documented occurrence of large amounts of retained austenite can be attributed to an elevated concentration of nitrogen present in the material. While the effects of continuous wave (CW) laser processing on in-situ nitrogen absorption characteristics have been evaluated, power modulated pulsed wave (PW) laser processing effects have not. In this study the effects of PW L-PBF processing of 17-4 PH on nitrogen absorption, phase composition, and mechanical performance are explored using commercially available PW L-PBF equipment and compared to samples produced by CW L-PBF. PW L-PBF samples …