Engineering Commons^™

Computer-Aided Process Planning (Capp) Sorich, Sohail Pirzada

Theses

The last two decades have witnessed the increasing role of the computer in the process planning function. This has been further enhanced by the advent of the knowledge based expert system, and its impact on Computer Aided Process Planning (CAPP). CAPP has emerged as a strategic link between design and manufacture. This thesis discusses the various methods used in the process planning function. Group Technology (GT) plays a pivotal role in establishing CAPP. The utilization of Artificial Intelligence techniques in CAPP is listed. This study also presents an Interactive Software adaptive to product/part configuration variables.

Redesign Of Parts And Simulation Of Flexible Assembly Cell For Safety Water Shower Assembly, Balraj Y. Gardilla

Theses

A Design for Assembly (DSA) method is used to analyze the safety water shower assembly and to redesign the components with emphasis on meeting the criteria of allowing for flexible Assembly Cell (FAS). An Expert System is developed to select the right Assembly using VP-Expert. This thesis contrasts the old and new safety water shower assembly designs and describes the design of a final Flexible Assembly Cell. A PUMA 550 robot was investigated for use in the cell design. The flexible Assembly cell is simulated on silicon graphics using the IGRIP software. The economics of each part presentation method is …

Development Of An Expert System For The Safety Of Workers From Electrical Hazards At Work Place, Faizul Islam

Theses

This thesis presents the development of an expert system for the safety of workers from electrical hazards at work place.

The objective of this work is to show how an expert system within the workplace can be used in helping to create an effective safety program.

An effective expert system for electrical safety have been developed for the workers to prevent accidents from electrical hazards using the safety regulations of Occupational Safety and Health Administration.

The regulations developed by OSHA have been incorporated in rule based expert system which can be accessed by any non computer professional and the system …

Design And Development Of An Automated Assembly System In A Discrete Manufacturing Environment, Sandeep K. Desai

Theses

This work is dedicated to extend the technology of automated assembly to include small and thin parts, light in weight. As the parts are thin a problem exists in the feeding process and orientation. The objective of project is to overcome this difficulty. The main theme of this thesis is to reduce labor cost and to improve productivity and quality of assembly operations by introducing low cost automation in the companies having discrete manufacturing environment.

An example of assembly involving a thin part has been selected. Two components from an electrical switch assembly are chosen, namely the spring and rivet. …

Advanced Manufacturing Applications Of Cost Estimating Techniques For Metal Cutting Industries, Zubair Hamid

Theses

In this work, different cost estimating techniques in metal cutting industry were studied. A basic understanding of estimation concepts were given. The typical breakdown of total cost was also given and discussed in details. Practical applications of cost estimating is studied. The effect of different parameters which relate to the lot sizes or quantity were discussed. All these results show that total cost is minimum at a point which is called least cost point, after that cost increases because of the addition of extra resources, in terms of man, machine and increase in administrative expenses.

A Case Study On Petri Net Modeling, Animation, And Simulation, Suresh C. Gurala

Theses

Petri nets as a graphical tool has developed over the last decade into a suitable model for representing, modeling, designing, analyzing and studying concurrent systems. In this thesis, Petri nets are applied for analyzing, modeling and simulation of a flexible assembly station. An existing AT&T FWS200 flexible assembly workstation for printed circuit board is modeled using Petri nets without the consideration of insertion failures and other abnormalities in the system. The Petri net model is then simulated using Graphics simulation language (GSL).

Automation Of Part Inspection In A Coordinate Measuring Machine, Madhu N. Kanoor

Theses

Some of the drawbacks in inspecting a part using a Direct Computer Controlled Coordinate Measuring Machine are that a programmer has to generate a part program for the inspection process, and such programs have to be generated for each part to be inspected. These programs will be restricted to a kind of CMM, thus preventing the portability of the program t o other kinds of CMM.

If a part program can be generated off line after a part has been designed in a CAD system. an operator can inspect the part without any prior knowledge of the esoteric CMM programming …

Investigation Of Stagnation Flow Heat Transfer For A Heated Horizontal Round Plate, Ching-Hua Wei

Dissertations

The heat transfer characteristics in stagnation flow are investigated through three cases in this study. The first is forced convection by an array of air jets; the second is free convection of a downward-facing heated round plate; the third is free convection of an upward-facing heated round plate.

The first case is investigated by systematic experiments which examine the heat transfer characteristics mainly by five air jets impinging normally to a flat plate, with varying nozzle diameters, and Reynolds numbers, at different distances between the nozzles and the plate. The empirical formulas of heat transfer around the stagnation point and …

Development Of A Classification And Coding System For Computer-Aided Process Planning, Shilpan K. Patel

Theses

The chore of this work was to develop a Group Technology Classification Code which can represent the full gamut of simple, rotational parts. The automated coding plan is developed to alleviate the endeavor of the process planner to plan the tasks related to the manufacturing of a specific part. The 15 digits were devised from the Japanese KK-3 Classification and Coding system. The KK-3 System contains 21 digits. Our aim is to minimize the code length, and concurrently to eliminate the redundancies. As a result, a 15 digit G.T. Code is created. The proposed plan also generates the operation logic …

Petri Net Modeling And Analysis Of An Fms Cell, Paresh A. Patel

Theses

Petri nets have evolved into a powerful tool for the modeling, analysis and design of asynchronous, concurrent systems. This thesis presents the modeling and analysis of a flexible manufacturing system (FMS) cell using Petri nets. In order to improve the productivity of such systems, the building of mathematical models is a crucial step.

In this thesis, the theory and application of Petri nets are presented with emphasis on their application to the modeling and analysis of practical automated manufacturing systems. The theory of Petri nets includes their basic notation and properties. In order to illustrate how a Petri net with …

Off-Line Programming Using Igrip, Narahari K. Bhandary

Theses

AT&T's FWS-200 (Flexible Work Station) has been modeled and simulated to implement Off-Line Programming (OLP). IGRIP (Interactive Graphics Robot Instruction Program) from Deneb Robotics, Inc. has been used to simulate the FWS operation.

A GSL(Graphics Simulation Language) program has been used to simulate the chip placements during PCB assembly. The program leads the user through the motions of chip placement, and after the simulation run downloads the motion sequence to the FWS. The animation sequences of the FWS have been downloaded to the FWS on the Factory Floor using a C program, which is utilized to communicate the data to …

Design For Assembly : Re-Design Of An Electrical Switch For The Ease Of Automatic Assembly, Achyuta Reddy Pannala

Theses

A design for assembly (DFA) method is used to analyze the existing design of parts of an electrical switch, and to reduce and re-design them, for the ease of automatic assembly. The procedure for the selection of suitable and economical assembly method is presented based on the Boothroyd & Dewhurst methods. Analysis of the initial design for manual assembly and the re-design for automatic assembly are presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selecting the good assembly sequences is presented with graphical representations. A work station needed for the automatic assembly is developed, which …

Effect Of Shrinkage On The Design And Manufacture Of Plastic Parts In Injection Molding Using Cad/Cam Techniques, Deepak M. Shastri

Theses

Computer aided design software in injection molding has revolutionized injection molding in the design and manufacturing processes. Computer Aided Engineering can be applied to injection molding to increase the process efficiency, reduce part costs, and produce accurate parts in less time. The mold designer has many software programs to choose from to produce satisfactory mold designs from part geometries, and a correct selection can produce profitable results. A study of the need for and the scope of computers in injection molding is performed to evaluate the suitability of a CAE package by considering the value added to the parts using …

Implementation Of Automated Assembly, Kang H. Kong

Theses

Research has shown that about 60 - 80% wealth producing activities is related to manufacturing in major industrial countries.

Increased competition in industry has resulted in a greater emphasis on using automation to improve productivity and quality and also to reduce cost.

Most of the manufacturing works such as machining, painting, storage, retrieval, inspection and transportation have changed to automation successfully, except assembly. Manual assembly is predominant over automatic assembly techniques due to inherent assembly problem and the fact that the assembly machines lack the innate intelligence of human operator and lack sufficient flexibility to changeover when product designs and …

Size Reduction Of Polymeric Particulates By Jet Milling, Cheng Hua

Theses

A basic theory for the size reduction operation by jet milling has been developed.

Typical samples of feedstock have been analyzed using screen analysis to determine the initial distribution of polymeric particulate sizes prior to jet milling.

A statistical theory .was developed using probabilities to represent the likelihood that specific size reductions would occur. These probabilities include the effects of various equipment.

The theory was then used to predict the distribution of polymeric particulate sizes after jet milling. The agreement between the predictions and actual results was within 5 %.

Encouraged by the successful work of the simulation of the …

Design For Manufacturability, Kocherlakota Sreedhar

Theses

Design for Manufacturability represents a new awareness of the importance of design as the first manufacturing step. It recognizes that a company cannot meet all its objectives with isolated design and manufacturing operations. The Design for Manufacturability approach embodies certain underlying imperatives that help maintain communication between all components of the Manufacturing and Design system and permit flexibility to adopt and to modify design during each stage of the product realization. Design for Manufacturability cannot be bought or sold and it should be implemented by management. Complete support of management to the implementation is very important to the success of …

Modification Of Wear Testing Methodology, Muhammed Farooq

Theses

In this work the existing computer controlled methodology has been modified A loading and unloading mechanism has been designed, manufactured and assembled. A specimen fixture has been designed and installed. Alloy steel specimens with different surface treatment were tested on the modified wear testing machine. Operational surface roughness was measured in all stages of running-in, steady state and catastrophic wear. The difference between technological and operational surface roughness was observed. The results show that the surface treatment by Plasma Ion-Nitriding with Magnetic treatment increases wear resistance. It was found that the coated material which had been magnetically treated with a …

Computer Graphic Simulation Of Sweeping Of Solid Objects, Jr-Jyun Jang

Theses

This thesis is on the computer graphic simulation of the swept volume of a solid object undergoing Euclidean motions (including translation and rotation). The study helps visualize different types of Euclidean motions and supports the previously developed swept volume theories by providing graphic realism.Included in the thesis presentation are the following :

1. Description of Euclidean motions of polyhedral objects, using ruled surfaces to represent swept volumes.
2. Representation of sweeping of solid objects, -using parametric cubic equation and sweep differential equation.
3. Simulation of motions of PUMA and IBM robots.
4. Wire-frame and shaded image displays of swept volumes.

Numerical Simulation Of The Heating Of Glass Mat Thermoplastic (Gmt) By Combined Conduction And Dual Beam Microwave Source Terms, Shrenik Kasturi

Theses

Fabrication of parts from glass mat thermoplastic involves the heating of the composite to a temperature above the melting point of the matrix iesin to obtain a low viscosity and to allow sheets to be molded without fractui ing. The focus of this work is this heating stage, particularly the influence of a source term in the energy equation.

The solution to this physical situation is complicated by the nature of the GMT sheet, which has a layeied structure, with diffeient thermophysical properties in different layers. The use of source terms has not been reported yet. and is the piimary …

Analysis Of The Influence Of Natural Wear And Tear In Gates And Runners On The Filling Of A Balanced Multi-Cavity Injection Mold, Ranga Reddy V. Adavelly

Theses

Design of injection molds is outmost important in the manufacture of parts. Its components runners and gates significantly influence the mold filling. Using a simulation package for injection molding a balanced multi-cavity mold was designed. Wear in the gates of runner was simulated by varying the cross-sectional area of the components. Influence of wear of tear in gates of runners on mold filling was measured in terms of flow rate of time of fill. Detailed analysis is done on four different models using four different materials Polycarbonate, Polypropylene, Nylon6 and Polybutylene terephthalate. Graphical display of result is presented and analyzed …

Design For Manufacturability : Re-Design Of Pencil Sharpener For The Ease Of Assembly, Amit R. Rathod

Theses

A Design For Manufacturability (DFM) approach is used to analyze the existing design of a pencil sharpener, and to reduce and re-design the parts of pencil sharpener for the ease of assembly. The procedure for the selection of a suitable and economical assembly method is based on the Boothroyd and Dewhurst methods. Analysis of the initial design for manual assembly and re-design for automatic as well as manual assembly is presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selection of the assembly sequences is presented using De Fazio and Whitney approach.

Dynamic Analysis Of The Generalized Slider Crank, Sahidur Rahman

Theses

A numerical technique is used to analyze the kinematics of the generalized slider crank mechanism and an analytical technique to derive dynamic force equations for that mechanism has been formulated. The numerical technique used for displacement analysis is based on a combination of Newton-Raphson and Davidon-Fletcher-Powell optimization algorithm using dual-number coordinate-transformation matrices. Velocity analysis is performed by using a dual number method. Finally, dynamic force analysis is accomplished on the basis of the dual-Euler equation and D'Alembert's principle. The approach is developed in such a manner that a digital computer can detect when a solution is possible and then solve …

Development Of An Adaptive Fuzzy Shell Clustering Algorithm And Validity Measures, Kurra Bhaswan

Theses

In objective functional based fuzzy clustering algorithms the weighted sum of the distances of the feature vectors from cluster prototype are minimized. The fuzzy memberships are utilized as weighing factors. The cluster prototype can be a point or a line or a plane, etc. This work extends the recent concept of using curved prototypes by utilizing the Adaptive Norm Theorem proposed by Dave¹ to develop an algorithm for the detection of fuzzy hyper-ellipsoidal shell prototypes. The Objective functional associates a norm for each cluster in which to measure the proximity of the shell prototype adaptively. The resulting implementation necessitates …

A Process For Implementing Cim In A Small Manufacturing Facility, Tushar R. Desai

Theses

This work is dedicated to small manufacturing enterprises seeking to explore Computer Integrated Manufacturing (CIM) technology, which is the recent trend in the manufacturing world. The main theme of this thesis is to improve productivity, product quality and reliability, and to reduce costs by integrating various discipline in small manufacturing environment, using computer technology.

To achieve this goal, a hypothetical small manufacturing company was chosen as a subject. The typical functional and organizational structures were analyzed and possible problem areas were highlighted. The problems relating to manufacturing process were studied in detail, and possible solutions were proposed to computerize the …

On Local Stresses And Spring Constants Of A Sphere-Nozzle Connection, Ban-Li Lyow

Dissertations

This dissertation studies the local stresses and spring constants of a spherical shell with a nozzle attachment when it is under various loadings, namely radial force, overturning moment, horizontal shear force, and torsional moment. Because of the mathematical difficulty in modeling the nozzle-sphere configuration, particularly with nozzle opening, the finite element method (ANSYS package) is utilized in this study. The model used in this study is a quadrilateral thin shell element model when the γ_s (spherical radius/thickness) value is larger than 10. Otherwise the isoparametric solid element is used. The resulting stresses are basically biaxial state of stresses. It …

Development Of Techniques Of Artificial Intelligence In Identifying The Different Machined Surfaces, Yi-Ching Chou

Theses

This thesis deals with the identification of different machined surfaces with artificial inteligence techniques. There are five kinds of machining operations: grinding, turning, milling, EDM and waterjet which determine the characteristics of resulting surfaces. Topology of various specimens is measured using the surfanylizer. Twenty one parameters are extracted from the measurements to describe the characteristics. In this thesis, we develop neural and expert systems that recoginize and classify surfaces according to the machining methods.

Some Aspects Of Integration Of Classification, Computer Aided Design, Process Planning, And Scheduling Of Flexible Manufacturing Systems, Suresh Godavari

Theses

This work deals with the role, problems and solution technique for integration of Computer Assisted Design, Classification, Process Planning, and Scheduling for a Flexible Manufacturing System. A lark spectrum of rotational and prismatic parts are considered.

A Knowledge-based rough classification and coding system [C&C] has been developed for coding similar parts using a Group Technology [GT] technique. In this module VP-EXPERT and DBase III Plus are used as expert system and database respectively. This module interfaces with a database for the retrieval and selection process.

The code obtained from the C&C system is the basis for the succeeding phases. The …

Information Handling System With A Personal Computer To Assist In The Manufacturing Of Plastic Parts, Yi Chung

Theses

The ongoing personal computer development has led to its increasing application in manufacturing to improve productivity. Being more aware of this technology, most of these benefits have accrued to large firms. The intent of this thesis is to show that it is equally advantageous for small manufacturing companies to utilize them and show how they can do so.

The field of production control systems is discussed and those areas where personal computers can be applied are emphasized. Forecasting, warehouse management, material requirement planning, and inventory control are the most appropriate. An application example using dBase III plus to write the …