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Full-Text Articles in Engineering

Pipeline Risk Analysis Optimization With Monte Carlo Method Using Gamma Distribution, Farhan Rama Digita, Jaka Fajar Fatriansyah, Abdul Rahim Ridzuan, Hanna Ovelia, Imam Abdillah Mas'ud, Irma Hartia Tihara, Baiq Diffa Pakarti Linuwih Dec 2023

Pipeline Risk Analysis Optimization With Monte Carlo Method Using Gamma Distribution, Farhan Rama Digita, Jaka Fajar Fatriansyah, Abdul Rahim Ridzuan, Hanna Ovelia, Imam Abdillah Mas'ud, Irma Hartia Tihara, Baiq Diffa Pakarti Linuwih

Journal of Materials Exploration and Findings

The inspection process of piping components in the oil and gas industry is one of the most crucial things, given the high risk posed by pipeline system failures, which have a huge impact on losses, both from environmental and financial aspects. Risk-based inspection with the Monte Carlo method is one of the efforts that can be made to minimize failures in piping systems, by involving data distribution to calculate the probability of component failure. Although the normal distribution is commonly used for generating random variables, its use in corrosion rate calculation can lead to overestimation due to negative corrosion rate …


Combined Risk Based Inspection And Fault Tree Analysis For Repetitive 3-Phase Line Piping Leakage At West Java Offshore Topside Facility, Dona Yuliati, Akhmad Herman Yuwono, Datu Rizal Asral, Donanta Dhaneswara Dec 2023

Combined Risk Based Inspection And Fault Tree Analysis For Repetitive 3-Phase Line Piping Leakage At West Java Offshore Topside Facility, Dona Yuliati, Akhmad Herman Yuwono, Datu Rizal Asral, Donanta Dhaneswara

Journal of Materials Exploration and Findings

Hydrocarbon releases might result in serious consequences in various aspects. In addition to the contribution to environmental pollution, repetitive leakages need high repair costs. This study aim is to minimize potential repetitive leakage for other typical 3-phase piping systems. We conducted the risk assessment by adopting Risk Based Inspection (RBI) API 581 to identify risk level, calculating piping lifetime, recommended inspection plan and mitigations. The most relevant root causes can be obtained through quantitative Fault Tree Analysis (FTA). Observation and investigation was taken from eight 3-phase piping systems that experienced repetitive leakages. It has been found that the risk level …


The Effect Of Parameters In Cryogenic Treatment On Mechanical Properties Of Tool Steel: A Review, Ronaldus Caesariano Ekaputra, Myrna Ariati Mochtar Dec 2023

The Effect Of Parameters In Cryogenic Treatment On Mechanical Properties Of Tool Steel: A Review, Ronaldus Caesariano Ekaputra, Myrna Ariati Mochtar

Journal of Materials Exploration and Findings

Tool steel is classified as special alloy steel which proposed as dies or mold materials as their high mechanical properties and dimensional stability. In order to improve tool steel’s mechanical properties, heat treatment process, especially, cryogenic treatment is conducted. Cryogenic treatment is done by exposing tool steel material at sub-zero liquid/gas media after heated at austenite temperature. This process significantly affects the martensite phase transformation increase and avoids retained austenite emersion. In particular, the higher martensite volume fraction, the higher hardness and wear resistance value of tool steel. It had been proven that adjusting critical process parameters of cryogenic treatment …


Characteristics Of Sodium Lithium Titanate Synthesized At Different Solid-State Reaction Temperature For Lithium-Ion Battery Anode, Ilham Nur Dimas Yahya, Nofrijon Sofyan, Deni Shidqi Khaerudini, Gerald Ensang Timuda, Slamet Priyono Dec 2023

Characteristics Of Sodium Lithium Titanate Synthesized At Different Solid-State Reaction Temperature For Lithium-Ion Battery Anode, Ilham Nur Dimas Yahya, Nofrijon Sofyan, Deni Shidqi Khaerudini, Gerald Ensang Timuda, Slamet Priyono

Journal of Materials Exploration and Findings

The effect of sintering temperature on the characteristics of sodium lithium titanate (NaLiTi3O7/NaLTO) synthesized at different solid-state reaction temperature and its performance as lithium-ion battery anode has been investigated. The precursors for the synthesis consisted of LiOH.H2O, TiO2, and NaHCO3. The synthesis was performed via solid-state reaction method. The precursors were mixed and sintered at variation temperatures of 900oC, 1000oC, and 1100oC for 2 hours under atmosphere condition. The final product was characterized using X-ray diffraction (XRD) and particle size analyzer (PSA). The XRD …


Nitrogen Gas Quenching Pressure Effect On Bs S155 Alloy Steel In Vacuum Furnace, Agus Mulyadi Hasanudin, Eddy Sumarno Siradj Dec 2023

Nitrogen Gas Quenching Pressure Effect On Bs S155 Alloy Steel In Vacuum Furnace, Agus Mulyadi Hasanudin, Eddy Sumarno Siradj

Journal of Materials Exploration and Findings

The production of metal and alloy products requires the use of heat treatment, when during the heat treatment process, quenching is a crucial step. The quenching medium can be anything from water, a salt bath, oil, air and gas. In a vacuum furnace, pressurized gas, most frequently nitrogen (N2) gas, serves as one of the quenching mediums. One of the drawbacks of the quenching process is the distortion and dimensional change of the parts. This paper aims to investigate the influence of nitrogen gas quenching pressure on the distortion and dimensional change of aerospace actuator gear planet parts …


Optimization Of Alti Pld Coating By Increasing Ti Content, N2 And Annealing Which Used For Skd61 Pins In Aluminum Die Casting, Rusman Kosasih, Maria Margaretha Suliyanti Prof, Dedi Priadi, Wisnu Usni Jul 2023

Optimization Of Alti Pld Coating By Increasing Ti Content, N2 And Annealing Which Used For Skd61 Pins In Aluminum Die Casting, Rusman Kosasih, Maria Margaretha Suliyanti Prof, Dedi Priadi, Wisnu Usni

Journal of Materials Exploration and Findings

The Alumunium Titanium Nitrogen (AlTiN) coating is known as one of the best coating materials for protective coating, while Pulsed Laser Deposition (PLD) is a laser coating process used for electric layer and superconductor applications, producing thin films up to 20 µm in thickness. The combination of these two matters has already been researched and is still in progress. One major challenge in the aluminium casting industry is to minimize the damage caused to tool steel pins made from SKD61, when aluminium material sticks to the pin, and halting production. Therefore, research on effective coatings for tool steels and testing …


The Effect Of Current Density And Hard Chrome Coating Duration On The Mechanical And Tribological Properties Of Aisi D2 Steel, Indah Uswatun Hasanah, Dedi Priadi, Donanta Dhaneswara Jul 2023

The Effect Of Current Density And Hard Chrome Coating Duration On The Mechanical And Tribological Properties Of Aisi D2 Steel, Indah Uswatun Hasanah, Dedi Priadi, Donanta Dhaneswara

Journal of Materials Exploration and Findings

The effect of hard chromium coating on AISI D2's mechanical properties and wear resistance has been investigated using the electrolysis technique with varying current and coating duration. The variations of current used are 0.8 A, 1.2 A, and 1.6 A, while the coating duration used are 300, 600 and 900 seconds. Characterization of the films was conducted using SEM-EDS, and XRD. It can be observed from SEM characterization that the chrome grains resulted from the electroplating process are fine. The XRD identify chrome compund on the surface coating. The highest hardness value was 520.6 HV on a sample with a …


Local Chlorhexidine Delivery For Periodontal Infection Therapy: A Short Review, Muhammad Guruh Najmudin, Azizah Intan Pangesty, Rini Riastuti, Sunarso Sunarso, Abdul Halim Abdullah Jul 2023

Local Chlorhexidine Delivery For Periodontal Infection Therapy: A Short Review, Muhammad Guruh Najmudin, Azizah Intan Pangesty, Rini Riastuti, Sunarso Sunarso, Abdul Halim Abdullah

Journal of Materials Exploration and Findings

Oral diseases affected more than half of the world’s population. Periodontitis is the second biggest threat to oral health after dental caries. Periodontitis is an inflammation inside periodontal pockets caused by pathogenic microbial colonies which lead to destruction of bone tissue and soft tissue. Chlorhexidine gluconate is an antimicrobial agent that effective to destroy pathogenic microbial and cure periodontitis. Chlorhexidine gluconate is given locally using a carrier material to the infected area. There are several materials that can be used to deliver Chlorhexidine gluconate to the infected periodontal tissue such as gel, liquid (mouthwash), and chip. This short review aims …


Effect Of Heat Input On Microstructure And Mechanical Properties Of Submerged Arc Welded Sm570-Tmc Steel, Toni Yuhandri, Winarto Winarto, Diana Natalia Jul 2023

Effect Of Heat Input On Microstructure And Mechanical Properties Of Submerged Arc Welded Sm570-Tmc Steel, Toni Yuhandri, Winarto Winarto, Diana Natalia

Journal of Materials Exploration and Findings

SM570TMC is high-strength steel (HSS), which is commonly used in structures that require higher-strength components. In this research, submerged arc welding (SAW)-welded SM570 TMC steels' microstructure and mechanical characteristics were examined. SM570 plates with 12mm thickness were multi-pass welded by using a 3.0 mm diameter of ESAB OK Autrod 13.40 (AWS A5.23: EG) filler metal. The joint design is a single V multi-pass butt weld with a backing strip. Two welded joints were prepared by using heat inputs of 2.2 and 2.9 kJ/mm. The microstructures of two welded joints were observed by using optical microscopy and scanning electron microscope (SEM). …


The Effect Of Heat Treatment And Chemical Treatment On Natural Fibre To The Durability Of Wood Plastic Composites – A Review, Nuratiqah Asyiqin Mohd Nasharudin, Nur Fatihah Sulaiman, Nurul Aziemah Mohammad, Wan Nor Raihan Wan Jaafar, Falah Abu Dr., Siti Norasmah Surip Jul 2023

The Effect Of Heat Treatment And Chemical Treatment On Natural Fibre To The Durability Of Wood Plastic Composites – A Review, Nuratiqah Asyiqin Mohd Nasharudin, Nur Fatihah Sulaiman, Nurul Aziemah Mohammad, Wan Nor Raihan Wan Jaafar, Falah Abu Dr., Siti Norasmah Surip

Journal of Materials Exploration and Findings

The application of WPC is not only limited to indoor applications but has been extended to exterior applications where properties of WPC could compromise during service life. WPC was derived from wood fiber of various sizes to reinforce polymers. Wood fiber has the advantage of a cheaper price, being abundantly available, and ease of processing, however, the critical factor is its hydrophilic nature, where moisture absorption is likely to occur. Thus, treatments for reducing the hydrophilicity of wood fibers are applied. By treatment of wood fiber, the surface impurities were removed, leaving the roughened surface of fibers, thus providing a …


Multi-Mode Total Focusing Method (Mtfm) To Detect High-Temperature Hydrogen Attack (Htha) – A Review, Anjar Oktikawati, Rini Riastuti, Nursidi Yuanto May 2023

Multi-Mode Total Focusing Method (Mtfm) To Detect High-Temperature Hydrogen Attack (Htha) – A Review, Anjar Oktikawati, Rini Riastuti, Nursidi Yuanto

Journal of Materials Exploration and Findings

High temperature hydrogen attack (HTHA) is a commonly observed harm component in carbon steels exposed to high temperature and pressure in a hydrogen-rich environment. Hydrogen together with carbon responds to produce methane. The formation of methane bubbles in steel can lead to loss of fracture toughness and lead to intergranular cracking. The main challenge of this problem lies in early warning systems that can detect these bubble clusters before they reach the advanced stage. Several advanced ultrasonic inspections have been developed over the years due to the challenges of inspecting materials for defects and discontinuities. These cover time-of-flight diffraction (ToFD), …


Enhancing Compatibility And Mechanical Properties Of Natural Rubber Composites, Krisma Yessi Sianturi, Adam Febriyanto Nugraha, Belle Kristaura, Mochamad Chalid May 2023

Enhancing Compatibility And Mechanical Properties Of Natural Rubber Composites, Krisma Yessi Sianturi, Adam Febriyanto Nugraha, Belle Kristaura, Mochamad Chalid

Journal of Materials Exploration and Findings

Pure natural rubber (NR) exhibits low mechanical properties, necessitating the incorporation of additives like vulcanizing agents and fillers. Carbon black and silica, conventional fillers, are relatively expensive and not environmentally friendly. This study explores using Oil Palm Empty Fruit Bunch (OPEFB) fiber as an affordable, abundant, and biodegradable alternative filler for NR. However, compatibility issues arise between the nonpolar NR and the polar OPEFB fiber. A latex-starch hybrid coupling agent (CA (NR-St)) was added to the composite formulation to address this. NR, OPEFB fiber, and the coupling agent were mixed using an open roll mill with a 10 phr OPEFB …


Development Of Dynamic Risk-Based Inspection Using Forward Difference Approach For Pipe Failure Due To Uniform Corrosion, Jaka Fajar Fatriansyah, Zahra Nadia Nurullia, Andreas Federico, Dedi Priadi May 2023

Development Of Dynamic Risk-Based Inspection Using Forward Difference Approach For Pipe Failure Due To Uniform Corrosion, Jaka Fajar Fatriansyah, Zahra Nadia Nurullia, Andreas Federico, Dedi Priadi

Journal of Materials Exploration and Findings

The oil and gas industry is one of the world's largest and most influential energy contributors. All aspects involved in the operation of this industry are fundamental to be reviewed and managed correctly, especially by preventing or minimizing the failures that could occur. Uniform corrosion is the most common component failure mechanism that can cause failure in the oil and gas industry. The company's actions in managing and preventing the risk of this type of failure have a major role in the sustainability of the company due to the possibility of more significant impacts if the risk cannot be handled …


Utilization Of Cellulose Symbiotic Culture Of Bacteria And Yeast (Scoby) With Sweet Tea Media As Methylene Blue And Brilliant Green Biosorbent Material, Leonard Mateus Sigiro, Ahmad Maksum, Donanta Dhaneswara May 2023

Utilization Of Cellulose Symbiotic Culture Of Bacteria And Yeast (Scoby) With Sweet Tea Media As Methylene Blue And Brilliant Green Biosorbent Material, Leonard Mateus Sigiro, Ahmad Maksum, Donanta Dhaneswara

Journal of Materials Exploration and Findings

The cellulose from Symbiotic Culture of Bacteria and Yeast (SCOBY) can be used as a biosorbent for dye adsorption, such as Methylene Blue and Brilliant Green. This study used sweet tea with a 6% of sugar concentration and 14 days of fermentation time to synthesize biosorbent material from SCOBY. The results from this synthesis are then characterized using FTIR, SEM, and BET. From the result of characterization, it was found that SCOBY has pores formed from cellulose. The results of the average pore size are 1.5976nm with a pore volume of 0.229cc/g, while the specific surface area is 143.244m2/g. The …


Estimating Remaining Life And Fitness-For-Services Evaluation Of Fuel Piping Systems, Sekar Putri Purwidyasari, Ahmad Isni Kurniawan, Deni Ferdian May 2023

Estimating Remaining Life And Fitness-For-Services Evaluation Of Fuel Piping Systems, Sekar Putri Purwidyasari, Ahmad Isni Kurniawan, Deni Ferdian

Journal of Materials Exploration and Findings

Assets life extension are required to predict the design life expiry based on condition and effects of deterioration. The remaining life assessment will answer the questions about timing of the component or equipment will lead to failure and shall be evaluated by inspection and maintenance monitoring. This study elaborates process calculation and analysis by using remaining life assessment and fitness for services method according to API 579-1/ASME FFS-1 for process piping area. The result of remaining useful life estimation and estimated life has been proposed. There are 11 piping systems based on the condition monitoring with thickness measurements. The result …


Development Of Battery Materials To Function As Corrosion Protection On Car Body Plates, Tubagus Noor Rohmannudin, Sulistijono Sulistijono, Noval Adrinanda, Faridz Wira Dharma, Samuel Areliano Jan 2023

Development Of Battery Materials To Function As Corrosion Protection On Car Body Plates, Tubagus Noor Rohmannudin, Sulistijono Sulistijono, Noval Adrinanda, Faridz Wira Dharma, Samuel Areliano

Journal of Materials Exploration and Findings

Most car bodies made for mass production are made from steel or aluminum. Both are strong metals, but steel is cheaper than aluminum and is more commonly used in lower-end cars for a broader consumer range. The weakness of steel compared to aluminum is that it is susceptible to corrosion under certain conditions, and thus it may deteriorate over time without proper care. To prevent corrosion, modern cars are coated with paint to prevent direct contact with the environment. As a second line of protection, a car battery can be connected to the body to create an impressed current cathodic …


Effect Of Austenization And Repeated Quenching On The Microstructures And Mechanical Properties Of Wear-Resistant Steel, Yanuar Nugraha, Myrna Ariati Mochtar Jan 2023

Effect Of Austenization And Repeated Quenching On The Microstructures And Mechanical Properties Of Wear-Resistant Steel, Yanuar Nugraha, Myrna Ariati Mochtar

Journal of Materials Exploration and Findings

This study was focused on determining the effect of repeated austenitization and quenching on mechanical properties and microstructure. The experiment was carried out in a rolled quencher facility with a heat treatment process of one to two times, with parameters of an austenizing temperature of 9500C and quenching at a temperature of 8500C with pressurized water media. Testing of specimens, including microstructure observations and hardness testing. The repeated heat treatment process showed an increase in hardness of 0.79% on one-time repeated heat treatment and 1.65% on two repeated heat treatments. This occurs due to the presence accompanied by refinement of …


Potential Of Biduri Fiber (Calotropis Gigantea) As Material For Oil Spill Absorbent, Anne Sukmawati, Wulan Septiani Jan 2023

Potential Of Biduri Fiber (Calotropis Gigantea) As Material For Oil Spill Absorbent, Anne Sukmawati, Wulan Septiani

Journal of Materials Exploration and Findings

Biduri fiber (Calotropis gigantea) is a natural hollow fiber with hydrophobic and oleophilic properties potentially used as oil spilled sorbent from seawater. This study aims to determine the absorption capacity and efficiency of the Biduri fiber and membrane to fuel oil. Measurement of oil absorption to seawater was carried out at various fiber weights (0.5-1.5 g), fiber composition (50-95%), contact time (10-90 minutes), temperature (30 and 50°C), and compared with commercial products. The results showed that the fiber weight variation of 0.5-1.5 g has an average absorption efficiency of 96.67%, and the highest absorption was obtained in a weight of …


The Effect Of Graphite And Activated Carbon As Dispersed Particle In Base Fluid As Quench Medium On The Hardness Of S45c Carbon Steel, Wahyuaji Narottama Putra, Danika Aprilia Somadinata, Ghiska Ramahdita Jan 2023

The Effect Of Graphite And Activated Carbon As Dispersed Particle In Base Fluid As Quench Medium On The Hardness Of S45c Carbon Steel, Wahyuaji Narottama Putra, Danika Aprilia Somadinata, Ghiska Ramahdita

Journal of Materials Exploration and Findings

Adding a solid particle dispersion into a base fluid could increase its thermal conductivity, hence increasing the heat transfer characteristics. One example of this thermally enhanced fluid is in heat treatment industry as quench medium. By controlling the amount of the dispersed particle, the cooling rate of the quench medium can be altered, and could affect steel hardness after heat treatment. In this research, the dispersed particle used was commercially available graphite and activated carbon particle. As for the base fluid, distilled water and common engine oil were compared. The concentration of the dispersed particle was 0.1, 0.3, 0.5 weight …


Structural Integrity Analysis Of The Rig Mast Following Repair Of Two Diagonal Braces In The Upper Mast Section, Rendhatya Padmodwiputra, Johny Wahyuadi Soedarsono, Mirza Mahendra, Bambang Eka Satria, Chandra Arif, Eka Juni Suarthana Jan 2023

Structural Integrity Analysis Of The Rig Mast Following Repair Of Two Diagonal Braces In The Upper Mast Section, Rendhatya Padmodwiputra, Johny Wahyuadi Soedarsono, Mirza Mahendra, Bambang Eka Satria, Chandra Arif, Eka Juni Suarthana

Journal of Materials Exploration and Findings

During a move to the new drilling location, two braces of the upper mast section on a 550 HP oil and gas rig was damaged. When damage is discovered, the rig operating company should conduct a risk analysis related to the damage using the standard used to determine rejection criteria and follow-up repairs. The strength of the rig mast is calculated using Finite Element Analysis (FEA) with initial conditions (before damage occurs) where all braces are installed and extreme conditions where neither brace is repaired. The calculation results are then used to assess the risk of reducing the rig mast …


Freespan Analysis For Subsea Pipeline Integrity Management Strategy, Nurul Hadi, Muhammad Helmi, Edo Cathaputra, Dedi Priadi, Donanta Dhaneswara Jan 2023

Freespan Analysis For Subsea Pipeline Integrity Management Strategy, Nurul Hadi, Muhammad Helmi, Edo Cathaputra, Dedi Priadi, Donanta Dhaneswara

Journal of Materials Exploration and Findings

Abstract. Over a rough seabed or on seabed subject to scour, freespans can occur when contact between a subsea pipeline and the seabed is lost over an acceptable distance. When this exceeds the allowable freespan length, design stresses can be exceeded, and a vortex induced vibration (VIV) response can be initiated, resulting in the risk of fatigue failure. If this is not predicted and controlled properly, it will affect pipeline integrity, leading to expensive rectification and intervention work. Freespan analysis consisted primarily of a screening check in which the as-found freespans from Remotely Operated Vehicle (ROV) or multibeam Side …