Engineering Commons^™

Stress Relaxation Cracking In 347h Austenitic Steel Weldments Under Various Heat Treatments: Experiments And Modeling, Yi Yang

Doctoral Dissertations

347H austenitic stainless steel exhibits exceptional creep and corrosion resistance, rendering it an exemplary candidate for pipeline materials, particularly in mid- to high-temperature working conditions. However, due to constraints in component dimensions, welding has been chosen as the preferred method for joining pipeline systems extensively employed in nuclear power plants, fossil fuel plants, and petrochemical companies. The welding process entails the accumulation of residual stress during the cooling stage, along with the introduction of microstructure evolution. Moreover, the residual stress field and microstructure continuously evolve under service conditions, thereby intensifying the susceptibility of crack initiation and propagation. The initial residual …

Atomic-Level Mechanisms Of Fast Relaxation In Metallic Glasses, Leo W. Zella

Doctoral Dissertations

Glasses are ubiquitous in daily life and have unique properties which are a consequence of the underlying disordered structure. By understanding the fundamental processes that govern these properties, we can modify glasses for desired applications. Key to understanding the structure-dynamics relationship in glasses is the variety of relaxation processes that exist below the glass transition temperature. Though these relaxations are well characterized with macroscopic experimental techniques, the microscopic nature of these relaxations is difficult to elucidate with experimental tools due to the requirements of timescale and spatial resolution. There remain many questions regarding the microscopic nature of relaxation in glass …

3d Experimental Studies Of Temperature And Crystallographic Effects On Creep And Strength In Rock Salt, Amirsalar Moslehy

Doctoral Dissertations

Salt domes utilization as storage reservoirs in the energy sector has led to extensive studies on rock salt’s mechanical and geothermal behavior. These important facilities’ safety and serviceability rely on understanding rock salt’s compressive strength and creep behavior under various loading directions, water contents, in-situ stresses, and temperatures. Despite numerous studies on rock salt’s mechanical behavior in the literature, there are still many unanswered questions about rock salt’s behavior. This dissertation was aimed at utilizing state-of-the-art experimental techniques such as 3D synchrotron micro-computed tomography (SMT) and 3D x-ray diffraction (3DXRD) along with hundreds of compression and creep experiments to enhance …

Additive Manufacturing Of Magnetic Materials For Electric Motor And Generator Applications, Haobo Wang

Doctoral Dissertations

This work details the research into the 3D Printing, also known as Additive Manufacturing (AM), of both impermanent and permanent magnets. This work also details the research in enabling such AM magnets in electrical machine applications, primarily motors and generators. The AM processes of many types of magnets are described in detail. The material properties of such AM magnets are also described. The two main types of AM magnets that are discussed in detail are AM NdFeB, and AM Silicon Steel. The implementation of AM NdFeB as rotor magnets, and the implementation of AM Silicon Steel as rotor and stator …

Characterizing The Structure And Radiation Resistance Of Weberite-Type Complex Oxides, Igor M. Gussev

Doctoral Dissertations

Weberite-type A₃BO₇ oxides, where A is a trivalent rare earth and B is a pentavalent element like Ta, have been a focus of research due to the discovery of the weberite-type local atomic arrangement in ceramics with a defect-fluorite structure. Earlier studies primarily examined their long-range structures, leaving gaps in understanding their short-range atomic behavior. This thesis investigates various weberite-type tantalates across all structural scales. There has been debate over the long-range structure of Y₃TaO₇, a medium-sized rare earth tantalate oxide, particularly regarding its spacegroup symmetry. This work identifies Y₃TaO_{7 …}

Characterization Of Residual Stress And Precipitate Evolution In Aluminum 2xxx Self-Reacting Friction Stir Welds, Benjamin Joe Wing

Doctoral Dissertations

2xxx series aluminum alloys possess attractive properties for structural aerospace applications including high strength to weight ratio, corrosion resistance, and stable cryogenic performance. Solid state joining processes are often employed to reduce weld defects and improve weld performance/consistency as many alloys of this range have poor weldability for traditional fusion based joining techniques. One such process, self-reacting friction stir welding (SRFSW) allows for consistent high-quality, welding of large and curved articles is often used in the construction of large structures such as launch vehicle liquid propellant tanks.

Despite the merits of this process, joint softening (a decrease in mechanical properties …

Evaluation Of Biomass As Bio-Additive In 3d Printing, Shuyang Zhang

Doctoral Dissertations

The petrol-based polymer has been widely applied in current daily life. The end-of-life of polymeric products has drawn environmental concerns. One of the solutions to such issues is to use bio-renewable materials to replace or reduce the use of petrol-based materials. Lignocellulosic materials are one of the potential candidates. Along with the features of 3D printing and the unique properties of biomass, 3D-printed biomass-based materials could be promising in preparing sustainable alternatives.

In this dissertation, lignin and other biomass were applied to various 3D printing techniques for sustainable composites. Stereolithography (SLA) was first used, and the kraft softwood lignin was …

The Synthesis And Optimization Of Sulfide And Halide Solid Electrolytes For All Solid-State Batteries, Teerth Brahmbhatt

Doctoral Dissertations

Countries and organizations around the world have established ambitious targets to transition away from fossil fuel-based energy sources and devices. The transition is focused on cleaning up power generation by converting coal, natural gas, and oil-based power generation to renewables and nuclear energy. Decarbonizing other sectors of energy use, transportation for example, will require broader electrification. To drive this move away from fossil fuel powered transportation will require portable energy storage devices. Conventional lithium-ion batteries are a popular candidate to lead this shift. However, these batteries often rely on flammable liquid electrolytes and carbon anodes that suffer from low energy …

Investigation Of Microstructure And Mechanical Behavior Of Novel Powder-Extruded Al-Ce-Mg Alloys, Mairym Vazquez

Doctoral Dissertations

Pursuing advanced structural materials with enhanced performance, reduced weight, and lower costs is a constant endeavor in the aerospace and automotive industries. Conventional structural alloys, such as cast irons, carbon steels, and titanium alloys, have strength, weight, and cost limitations. Aluminum-based alloys, known for their lightweight and high strength, have gained popularity in these industries. This dissertation focuses on investigating microstructure and mechanical behavior of novel powder-extruded Al-Ce-Mg alloys as potential candidates for high-performance structural materials.

This research explores using powder extrusion, a well-established forging methodology in the steel industry, to produce Al-Ce-Mg alloys with improved properties and aims to …

A Study Of The Effect Of Machine Parameters On Defects Produced In Eos Additive Manufacturing Builds, Tina White Malone

Doctoral Dissertations

⁵Additive Manufacturing (AM) is defined in the American Society for Testing and Materials (ASTM) standard F2792 as “a process of joining materials to make objects from 3D model data, usually layer upon layer, as opposed to subtractive manufacturing methodologies. It provides an advanced method for building complex geometries and parts for high performance with a significant cost savings. ⁵⁵It’s advantages include the reduced need for tools and molds commonly used in manufacturing, a large reduction in wasted material, much shorter manufacturing cycles for the building of hardware, and its uniquely inherent ability to produce much more complex shapes. …

Al-Ce-Mn Solidification Phase Selection And Solid-State Phase Transformations, Kevin Dean Sisco

Doctoral Dissertations

The design of Al alloys has become an important topic in Additive Manufacturing (AM). The adoption of Al alloys to AM has been difficult because traditional alloys are prone to processing related defects such as solidification cracking. The Al-10Si-Mg alloy was initially adopted because of its resistance to solidification cracking. However, the Al-10Si-Mg alloy has reduced tensile properties especially at high temperatures, where the silicon phase coarsens readily. Therefore, efforts have been made to design new Al alloys that can take advantage of the AM processing. The goal of new alloys is to optimize based on rapid solidification conditions, while …

Non-Collinear Magnetic Textures Studied By Neutron Scattering, Nan Tang

Doctoral Dissertations

Non-collinear magnetic structures, where the magnetic moments do not align along a single axis, can lead to interesting physical phenomena and potential device applications. In this dissertation, two specific non-collinear magnetic textures are studied which includes soft/hard bilayer and skyrmions. Soft/hard magnetic bilayer thin films have been widely used in data storage technologies and permanent magnet applications. Here, we use polarized neutron reflectometry (PNR) to study magnetic configuration in soft-hard bilayer heterostructure thin films designed with different sample geometry and material properties under a range of temperatures and fields. Comparing the PNR results to the micromagnetic simulations reveals that the …

Kinetics And Phase Stability Of Nano-Scale Precipitates In Fe-Based Binary Alloys During Ion Irradiations, Yajie Zhao

Doctoral Dissertations

Due to the high void-swelling resistance and good mechanical, thermal and chemical properties, FeCr based ferritic-martensitic steels are promising structural materials in future nuclear reactors. However, they suffer from the well-known “475 °C embrittlement” phenomenon due to formation of Cr-rich alpha prime (α’) precipitates. Despite the extensive observation of α’ after neutron irradiations, α’ formation was seldom reported after high dose rate ion irradiations.

In this study, high purity FeCr alloys with Cr concentrations of 5-18% were irradiated by 8 MeV Fe ions at -123 °C to 450 °C, 10^-5 – 10^-3 dpa/s to mid-range doses of 0.37-3.7 …

Development And Characterization Of Stable Low-Cost Salt Hydrate-Based Phase Change Materials For Thermal Energy Storage Applications, Damilola Olayinka Akamo

Doctoral Dissertations

Energy storage technologies are gaining attention due to rising utilization of renewable energy sources. One of the viable energy storage technologies is thermal energy storage (TES) in which system stores and releases thermal energy for various uses. Applications for TES systems include building systems, space heating and cooling, and refrigeration. Several TES systems use phase change materials (PCMs) to operate near-isothermally owing to phase change latent heat. Inorganic salt hydrate PCMs are popular because to their inexpensive cost, high energy density, and near ambient phase transition temperature. However, salt hydrate PCMs have phase separation, low thermal conductivity, and supercooling issues …

A Study On Early Age Properties Of Concrete For Precast And 3d Printing, Debalina Ghosh

Doctoral Dissertations

Concrete is the second-most consumed material, leading the global Portland cement production of 4.1 billion tons in 2020 and 5-8% of global Carbon dioxide (CO₂) emission annually. As with any other material and practice, the construction industry is also ever-changing to meet market demand, evolving technology, and resource limitation. In the case of concrete construction, one of the main concerns is the lack of automation. In the last few decades, some new construction methods have risen to address this concern. Some of these economic and successful practices are precast construction, self-compacting concrete (SCC), and 3D printing of concrete(3DPC). …

Compositional Effects On The Mechanical Properties And Deformation Mechanisms Of Face-Centered Cubic High-Entropy Alloys, Joshua L. Cicotte

Doctoral Dissertations

High entropy alloys, HEAs, have expanded the compositional spaces of modern metallurgy into highly concentrated and chemically complex alloys, previously believed to be unproductive. With this newfound compositional freedom, comes additional control, allowing for new investigations into previously established mechanisms. To discover new and potentially useful alloys, the HEA field is continually expanding away from the equiatomic solid solutions that dominated early work. The work presented in this dissertation utilizes two, intuitive, pseudo-binary HEA systems to investigate compositional effects on solid solution strengthening in highly concentrated alloys and twinning and transformation induced plasticity. It furthers the understanding of the mechanical …

Fabrication, Thermophysical, And Mechanical Properties Of Cermet And Cercer Fuel Composites For Nuclear Thermal Propulsion, Neal D. Gaffin

Doctoral Dissertations

Nuclear thermal propulsion (NTP) utilizes nuclear fission to double the efficiency of
in-space propulsion systems compared with traditional combustion rocket systems.
NTP systems are limited primarily by the fuel material choice, due to the extreme
conditions they will need to endure, including temperatures up to 3000 K, multiple
thermal cycles with rapid heating and cooling, exposure to hot flowing hydrogen,
large thermal gradients, and high neutron flux. Particle based fuels, namely ceramic-
metallic (cermet) and ceramic-ceramic (cercer) composites are both promising fuel
element material candidates for NTP. Given the high temperature nature, these
materials are difficult to fabricate and very …

Fundamental Understanding Of The Transient Melt Pool Dynamics, Solidification Kinetics And Build Texture In Spot-Melt Additive Manufacturing Of Ti-6al-4v, Rakesh Rajaram Kamath

Doctoral Dissertations

The overarching goal of this dissertation is to better understand the underlying process-structure relationships in play during the implementation of a spot melt strategy for metal additive manufacturing, which has become a popular alternative to the conventional raster melt strategy for site-specific microstructure control. In the first part of this dissertation, the effect of a spot melt strategy on the solidification texture, variant selection, phase fraction, and their variations along the build height of an E-PBF Ti-6Al-4V is investigated in comparison to a conventional linear melt strategy using high-energy synchrotron x-ray diffraction. In spite of the thermal excursions involved, the …

Functional Bottlebrush Polymer Additives For Thin Films And Coatings, Travis S. Laws

Doctoral Dissertations

Bottlebrush polymers are a class of highly branched polymers consisting of polymeric side chains that are densely grafted to a linear backbone. Their highly branched architecture results in surface enrichment across a broad range of materials. The goal of my research has been centered around the design of functional bottlebrush polymers and their use as surface active additives in blend films and coatings.

In the first chapter, we examine the segregation behavior of polystyrene bottlebrushes that are blended with linear polystyrene. We systematically vary the lengths of the bottlebrush backbone (Nb), side-chain (Nsc), and the linear matrix (Nm) in order …

Computational Investigation Of Planar Fault Structures In Ni-Based Concentrated Alloys, Liubin Xu

Doctoral Dissertations

The Nickel-based Cantor-type concentrated alloys have drawn tremendous research interest as they exhibit great potential for advanced structural materials. The origins of their mechanical performances have been largely associated with planar fault structures, such as stacking faults and deformation twins, as well as their interplay with other defects. Therefore, it is essential to investigate the energetics and the evolution of the planar faults during the deformation processes of the materials.

In the first part of this dissertation, we compute the stacking fault energies (SFEs) in the Ni-based concentrated binary and ternary alloys at both density functional theory (DFT) and atomistic …

How Dynamic Bond Results In The Unique Viscoelastic Behavior Of The Associating Polymers, Sirui Ge

Doctoral Dissertations

Associating polymer is a special kind of polymer possessing transient reversible bonds in addition to the conventional covalent bonds. The reversible bonds provide unique dynamics and fascinating viscoelastic properties, resulting in attractive applications for these polymers, such as self-healing and shape memory materials. Despite many years of studies, the understanding of dynamics of polymers with reversible bonds, especially on molecular level, is still in the rudimentary stage, preventing the rational design of the potential novel functional materials based on associating polymers. In this dissertation, we provide a detailed and quantitative understanding of the dynamics and viscoelastic properties of associating polymers. …

Development Of Metal Halide Perovskites For Radiation Detection, Ryan Tan

Doctoral Dissertations

Metal halide perovskite (MHP) semiconductors have attracted significant interest in recent years within photovoltaic and radiation detection communities due to their inexpensive solution growths, high effective atomic number for gamma and X-ray sensing, suitable bandgap, large resistivity, and moderate mobility-lifetime products. The MHP stoichiometry can also be tuned as needed to achieve desired physical and electronic properties. Moreover, the hybrid or organometallic halide perovskite (OMHP) variants contain a large atomic fraction of hydrogen for fast neutron sensing. These qualities make MHPs an attractive low-cost option for meeting detector needs within nuclear security and imaging applications. This work presents the development …

Direct Calculation Of Configurational Entropy: Pair Correlation Functions And Disorder, Clifton C. Sluss

Doctoral Dissertations

Techniques such as classical molecular dynamics [MD] simulation provide ready access to the thermodynamic data of model material systems. However, the calculation of the Helmholtz and Gibbs free energies remains a difficult task due to the tedious nature of extracting accurate values of the excess entropy from MD simulation data. Thermodynamic integration, a common technique for the calculation of entropy requires numerous simulations across a range of temperatures. Alternative approaches to the direct calculation of entropy based on functionals of pair correlation functions [PCF] have been developed over the years. This work builds upon the functional approach tradition by extending …

Brain Inspired Organic Electronic Devices And Systems For Adaptive Signal Processing, Memory, And Learning., Subhadeep Koner

Doctoral Dissertations

A new class of electronic device has emerged which bear the potential for low powered brain like adaptive signal processing, memory, and learning. It is a non-linear resistor with memory coined as memristor. A memristor is a two-terminal electrical device which simultaneously changes its resistance (processing information) and store the resistance state pertaining to the applied power (memory). Therefore, it can collocate memory and processing much like our brain synapse which can save time and energy for information processing. Leveraging stored memory, it can thereby help future engineered systems to learn autonomously from past experiences. There has been a growing …

Polynorbornenes For Advanced Applications And Processes, Xinyi Wang

Doctoral Dissertations

Polynorbornenes have dramatically different properties and various applications depending on their chemical structures. The modular nature of norbornene-based systems provides a facile route toward synthesizing diverse polymeric materials, thus making them ideal materials for systematic structure-property investigations. Herein, their application as gas separation membranes and the correlation between their gas-transport properties and polymer structures will be investigated. Though many valuable correlations between gas-permeability and polynorbornene structure have been studied previously, many of these efforts have focused heavily on designing materials with various chemical structures to achieve high permeabilities. In contrast, the influence of molecular structure on: a) polynorbornene chain packing …

Cmos Compatible Carbonization Of Polymer For Elctrochemical Sensors, Mohammad Aminul Haque

Doctoral Dissertations

Carbon-based electrodes that are integrable with CMOS readout electrodes possess great potential in a wide range of cutting-edge applications. The primary scientific contribution is the development of a processing sequence which can be implemented on CMOS chips to fabricate pyrolyzed carbon microelectrodes from 3D printed polymer microstructures to develop lab-on-CMOS monolithic electrochemical sensor systems. Specifically, optimized processing conditions to convert 3D printed polymer micro- and nano-structures to carbonized electrodes have been explored in order to obtain sensing electrodes for lab-on- CMOS electrochemical systems. Processing conditions have been identified, including a sequel of oxidative and inert atmosphere anneals to form pyrolyzed …

Exploration Of The Stability Of Multicomponent Metal Halide Perovskites Utilizing Automated, High-Throughput Methods And Machine Learning, Katherine N. Higgins

Doctoral Dissertations

Because of their outstanding optoelectronic properties and low-cost, solution-based fabrication, metal halide perovskites (MHP) are appealing candidates for a variety of applications, such as photovoltaics, light-emitting diodes, photodetectors, and ionizing radiation detectors. However, concerns of this material’s stability in pure or device-integrated form under external stimuli, such as light, humidity, oxygen, and heat, have prohibited the widespread utilizations of MHPs. It is well established that alloying can lessen detrimental effects of these factors. To date, a small portion of alloyed compositions have been investigated compared to the thousands of possible perovskites proposed theoretically. Conventional approaches to materials discovery and optimization, …

Characterization And Modeling Of H- Primary Stripper Foils For The Spallation Neutron Source, Leo Vernon Saturday Iii

Doctoral Dissertations

The Spallation Neutron Source (SNS) is currently preparing for a Proton Power Upgrade project that will increase the operating power of the beamline. Due to this increase in power, a major concern is whether the current stripper foils will be able to withstand the higher power beam. Here, we analyze the current nanocrystalline diamond as well as microcrystalline diamond stripper foils in order to assess their ability to withstand the higher power beamline. In this work we assess the samples’ room temperature thermal conductivity, as well as other material constants, develop a method for in situ analysis of stripper foil …

Effects Of Plastic Deformation From Ultrasonic Additive Manufacturing, Michael Pagan

Doctoral Dissertations

Nuclear energy technology can be exponentially advanced using advanced manufacturing, which can drastically transform how materials, structures, and designs can be built. Ultrasonic Additive Manufacturing (UAM) represents one of the four main additive manufacturing methods, although it is also the newest. As UAM technology and applications develop, a fundamental understanding of the bonding mechanism is crucial to fully realize its potential. Currently UAM bonding is considered to occur through breaking down surface asperities and removing surface oxides. Plastic deformation occurs although its role is currently unclear. This research analyzes material configurations in a variety of geometries, with similar and dissimilar …

Synthesis And Property Characterization Of Rare-Earth High-Entropy Oxides With Pyrochlore-Type Structures, Candice Kinsler-Fedon

Doctoral Dissertations

In the search for novel materials with advanced physical properties, the concept of adding configurational entropy onto a single atomic site is known to provide new avenues toward material discovery. In the case of high entropy oxides (HEOs), the ability to “tune” a material’s properties by having multiple cations on single or multiple sites allows for greater opportunity to design materials for specific applications. The work presented here explores the synthesis of new multicomponent (high entropy) oxides, followed by a detailed characterization using several techniques. We have successfully synthesized multiple single-phase polycrystalline rare-earth high entropy oxides and grown large, bulk …