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Flow In Additively Manufactured Super-Rough Channels, Samuel Altland, Xiaowei Zhu, Stephen Mcclain, Robert Kunz, Xiang Yang

Mechanical and Materials Engineering Faculty Publications and Presentations

Metal additive manufacturing has enabled geometrically complex internal cooling channels for turbine and heat exchanger applications, but the process gives rise to large-scale roughness whose size is comparable to the channel height (which is 500 μm). These super-rough channels pose previously unseen challenges for experimental measurements, data interpretation and roughness modelling. First, it is not clear if measurements at a particular streamwise and spanwise location still provide accurate representation of the mean (time- and plane-averaged) flow. Second, we do not know if the logarithmic layer survives. Third, it is unknown how well previously developed rough-wall models work for these large-scale …