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Full-Text Articles in Engineering
Thermophysical Properties Of Nominally Phase Pure Boride Ceramics, Austin D. Stanfield
Thermophysical Properties Of Nominally Phase Pure Boride Ceramics, Austin D. Stanfield
Doctoral Dissertations
"This research focusses on the thermophysical properties of nominally phase pure boride ceramics. As interest in ultra high temperature ceramics increases due to a renewed interest in hypersonic flight vehicles and with the expanding materials design space accompanying interest in high entropy materials, it is imperative to understand the intrinsic properties of boride ceramics. By reducing Hf content in ZrB2 from the natural abundance, ~1.75 at% in this case, to ~100 ppm, thermal conductivity increased from 88 W/m·K to 141 W/m·K. Removal of Hf allowed the thermal conductivity of ZrB2 with small transition metal solute additions to be …
Freeform Extrusion Fabrication Of Advanced Ceramics And Ceramic-Based Composites, Wenbin Li
Freeform Extrusion Fabrication Of Advanced Ceramics And Ceramic-Based Composites, Wenbin Li
Doctoral Dissertations
"Ceramic On-Demand Extrusion (CODE) is a recently developed freeform extrusion fabrication process for producing dense ceramic components from single and multiple constituents. In this process, aqueous paste of ceramic particles with a very low binder content ( < 1 vol%) is extruded through a moving nozzle to print each layer sequentially. Once one layer is printed, it is surrounded by oil to prevent undesirable water evaporation from the perimeters of the part. The oil level is regulated just below the topmost layer of the part being fabricated. Infrared radiation is then applied to uniformly and partially dry the top layer so that the yield stress of the paste increases to avoid part deformation. By repeating the above steps, the part is printed in a layer-wise fashion, followed by post-processing. Paste extrusion precision of different extrusion mechanisms was compared and analyzed, with an auger extruder determined to be the most suitable paste extruder for the CODE system. A novel fabrication system was developed based on a motion gantry, auger extruders, and peripheral devices. Sample specimens were then produced from 3 mol% yttria stabilized zirconia using this fabrication system, and their properties, including density, flexural strength, Young's modulus, Weibull modulus, fracture toughness, and hardness were measured. The results indicated that superior mechanical properties were achieved by the CODE process among all the additive manufacturing processes. Further development was made on the CODE process to fabricate ceramic components that have external/internal features such as overhangs by using fugitive support material. Finally, ceramic composites with functionally graded materials (FGMs) were fabricated by the CODE process using a dynamic mixing device"--Abstract, page iv.
Designed Extrudate For Ceramic Additive Manufacturing, Devin Mcmillen
Designed Extrudate For Ceramic Additive Manufacturing, Devin Mcmillen
Masters Theses
"The objective of this thesis work was to design ceramic paste systems that assist in achieving a high theoretical density ( > 95%) after deposition by a novel additive manufacturing process, i.e. Ceramic On-Demand Extrusion (CODE). The work is encompassed in five main sections: Sections 1 and 2 provide an introduction and literature review of relevant topics for the following sections of experimentation. Section 3 provides an analysis of a reaction chemistry to identify three discrete materials that could be combined via CODE and result in zirconium diboride (ZrB2) post-sintering. Section 4 describes the development of a high solids …