Engineering Commons^™

Thermal And Mechanical Numerical Modeling Of Extrusion-Based 3d Printed Reinforced Polymers For Selecting Manufacturing Process Parameters, Sunil Bhandari

Electronic Theses and Dissertations

Extrusion-based 3D printing of thermoplastic polymer composites manufactures parts that have nonhomogenous, orthotropic, and process-dependent macro-scale material properties. As a part of the dissertation, research works were carried out to: • improve the interlayer mechanical properties and reduce the orthotropy, • use experimentally homogenized orthotropic material properties to numerically model the mechanical behavior of the non-homogenous orthotropic 3D printed parts, • create an efficient numerical thermal model to predict the process-dependent thermal history of the 3D printed part, and • aid the manufacturing process by selecting a suitable set of processing parameters based on a simplified sequentially coupled thermomechanical model. …

Finite Element Analysis Of Assembly For Warped Composite Automotive Components, Theogenes De Oliveira Maia

Electronic Thesis and Dissertation Repository

One of the most used processes in the automotive industry is the moulding of parts made of thermoplastics filled with glass fibres. This research focused on a specific material: long fibre thermoplastics (LFT). On the one hand, the performance gain, in terms of lightweight and the strength of final components, justifies its wide use. On the other hand, due to the intrinsic characteristics of part manufacturing, warpage is evident and can influence or even compromise subsequent stages of production.

This research has three main objectives: recreate in the most faithfully way, in Abaqus^TM environment, the conditions that precede the …