Engineering Commons^™

Laser Assisted Direct Writing Of Liquid Metal For Microprinting Applications, Olga Vargas Cruz

Theses and Dissertations

This paper presents a research study for potential printing of a Liquid Metal (LM) Eutectic Gallium Indium alloy (EGaIn) through the applications of the innovative additive manufacturing technology LIFT (Laser Induced Forward Transfer). LIFT is a precise printing technology that allows to create small, detailed printing. The liquid metal in study, EGaIn, has demonstrated great potential for microelectronics applications due to its minimum toxicity and high conductivity. Throughout this research different printing parameters are studied to comprehend the behavior of EGaIn printing with LIFT technique, these include laser energy, laser pulse, receiver material substrate, donor layer thickness, and …

Developing Control System For Manufacturing Processes, Md Shahriar Forhad

Theses and Dissertations

Process control has been a critical component in today's manufacturing industry. Industrialists nowadays want reliable control to assure precision manufacturing. Modern control systems must be more dynamic, so that any needed modifications may be made quickly to accomplish the desired product change. For innovative research and development, system customization is critical to ensure freedom for experimental works. In addition, full control of manufacturing systems is necessary to realize and implement Industry 4.0. Often, it is difficult to achieve such control due to limited access to proprietary equipment. To this end, this thesis focuses on developing a custom control platform for …

Image Segmentation With Human-In-The-Loop In Automated De-Caking Process For Powder Bed Additive Manufacturing, Vincent Opare Addo Asare-Manu

Theses and Dissertations

Additive manufacturing (AM) becomes a critical technology that increases the speed and flexibility of production and reduces the lead time for high-mix, low-volume manufacturing. One of the major bottlenecks in further increasing its productivity lies around its post-processing procedures. This work focuses on tackling a critical and inevitable step in powder-bed additive manufacturing processes, i.e., powder cleaning or de-caking. Pressing concerns can be raised with human involvement when performing this task manually. Therefore, a robot-driven automatic powder cleaning system could be an alternative to reducing time consumption and increasing safety for AM operators. However, since the color and surface texture …

Developing Executable Digital Models With Model-Based Systems Engineering – An Unmanned Aerial Vehicle Surveillance Scenario Example, Viviana Guadalupe Lopez

Theses and Dissertations

There is an increase in complexity in modern systems that causes inconsistencies in the iterative exchange loops of the system design process and in turn, demands greater quality of system organization and optimization techniques. A recent transition from document-centric systems engineering to Model-Based Systems Engineering (MBSE) is being documented in literature from various industries to address these issues. This study aims to investigate how MBSE can be used as a starting point in developing digital twins (DT). Specifically, the adoption of MBSE for realizing DT has been investigated, resulting in various literature reviews that indicate the most prevalent methodologies and …

Fabrication Of Solar Absorber Tube With Internal Fin Structure With In718 And Effect Of Boron With In718 For Solar Absorber Tube Using Selective Laser Melting 3d Printing Technology, Naznin Nuria Afrin

Theses and Dissertations

This research aimed to fabricate Solar Absorber Tubes for Solar-Thermal Power Plant with internal fin structures using Selective Laser Melting (SLM) technology. In this study, we investigated the effect of B with IN718 in 3D printing using SLM for solar absorber tubes. The objective was to study the material-process-properties relationship with goal to identify and validate the optimal parameters for the SLM process. Material selected for this study was IN718 with 0.5% and 1% B particle mixed using a V-shape mixing machine. The flowability test was conducted using the Angle of Repose (AOR) method. 3D printed samples …

The Deflection And Heat Transfer Analysis Of Injection Mold Cavity With Sla Cooling Channel Insert, Olumide Temidayo Aladesiun

Theses and Dissertations

Fast cooling in injection molding is the critical in the process economy. Among many different cooling channel designs available, conformal cooling offers the best and the most efficient cooling. However, limited awareness, accessibility, complexity, cost, knowledge, and experience limit the use of conformal cooling channels to be used into the mold in a molding process.

Typically, SLM(Selective Laser Melting) method is used to create cavity inserts with conformal cooling channels, however, due to the difficulties listed above, applications of conformal cooling channels are very limited. For an inexpensive alternative SLA (Stereolithography Apparatus) can print cavity inserts with conformal cooling channels. …

Ultrafast Laser Direct Writing Of Conductive Patterns On Modified Polyimide Film For Flexible Electronic Applications, Ishrat Jahan Biswas

Theses and Dissertations

Conductive patterns can be printed on a flexible polymer substrate using the direct laser writing (DLW) method. In order to write conductive circuits in such polymer using a laser, polyimide (PI) is a desirable material choice due to its electrical, chemical, and mechanical properties. Electrically non-conductive PI has shown great potential for flexible printed electronics as LDW enables selective carbonization in the bulk of such material leading to the formation of conductive lines. The technique is shown to be a rapid and minimal cost method for printing electrodes to nanoscale devices. However, investigations in this field show several limitations to …

A Study Of The Surface Properties Of Additive Manufactured Inconel 718 After Laser Surface Treatment And Cnc Grinding, Sampson K. Canacoo

Theses and Dissertations

This study investigated the surface properties of additive manufactured Inconel 718 produced through selective laser melting, and the effects of laser ablation and CNC grinding on the surface finish. The objectives were to investigate the effects of the various parameters of laser ablation and CNC grinding on the Inconel 718 surface. The parameters used for the laser experiments were pulse energy (4, 20, and 30 µJ), scanning speed (5, 10, and 15 mm/s), and hatch distance (10, 30, and 50 µm). For the grinding experiments, the wheel speed was kept constant at 20.3 m/sec, however, two different workpiece speed (8.6 …

A Numerical Simulation Of The Powder Bed Additive Manufacturing Process With Molecular Dynamics Simulation, Yeasir Mohammad Akib

Theses and Dissertations

Many manufacturing industries utilize powder bed fusion (PBF) since it can produce microscale precision 3D parts. During PBF, powder particles are selectively fused layer by layer using thermal energy. The build quality in the PBF process relies heavily on powder bed properties and thermal energy deposition. Powder flowability, spreadability, and packing fraction are some of the insightful factors that determine the quality of the powder bed. In this study, a two-dimensional powder bed is developed using the LAMMPS package. A cloud-based pouring of powders with varying volumes and initialization is adopted for the work. A blade-type and circular recoater is …

Investigation Of Process Parameters To Fabricate Refractory Medium-Entropy Alloy By Selective Laser Melting Process, Abdullah Al Masum Jabir

Theses and Dissertations

This thesis proposal investigates the synthesis of TiWMo refractory medium entropy alloy (RMEA) by selective laser melting process from elemental powder. Steel, titanium and tungsten substrates were used to study the impact on the formation of TiWMo RMEA. Different process parameters were applied to investigate the effects on melting, diffusion and formation of RMEA. The microstructure of TiWMo and elemental distribution were observed by scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS). SEM analysis revealed that with higher energy density the pores and microcracks were improved. EDS data validated the composition is homogenized and stable after few layers …

Femtosecond Pulse Filamentation In Dielectric Media Toward Photonics Sensor Fabrication, Anitha Narayanan

Theses and Dissertations

Through pulse filamentation, femtosecond laser pulses have been utilized to modify the refractive indices of dielectric materials such as glass, A-plane sapphire crystal, and Cplane sapphire crystal. The 10x Infinity Corrected Lens was used, and the focusing condition was tuned as being the same and fixed to both glass and sapphire crystals. First, 8uJ of laser energy was optimized to produce controlled pulse filamentation voids in the glass. The laser intensity was then optimized to 2-3.5 uJ, 1.5 uJ, & 2.5 uJ, respectively, for the controlled pulse filamentation in A and C plane sapphire crystals. Due to the different crystal …

Feasibility Analysis Of Embedding Optical Fiber Sensor Into Additively Manufactured Part, Mahmudul Hasan Porag

Theses and Dissertations

The research tried to examine the viability of the embedment of optical fiber sensors in Additively built components, packaging the sensors within the components, and characterizing the sensors for sensing a specified measurement. Optical fiber sensors are popular due to their small size, resilience against electromagnetic radiation, and reliability in potentially dangerous conditions. Embedding fibers inside a product allows for the monitoring of critical areas, allowing for preemptive action in the case of a breakdown. Coupons of Inconel 718 were made using laser powder-bed fusion (LPBF), with the fabrication settings tuned to determine whether such a development was possible. After …

Disruptions In International Trade: A Perspective On Ports Of Entry And Supply Chain Resilience, Jose A. Jara Jr. Guerrero

Theses and Dissertations

United States (U.S.) ports of entry (POEs) and supply chains (SCs) have a prominent trade relationship with a growing desire to improve their operational capabilities. Though trade deals like the U.S.-Mexico-Canada (USMCA) agreement have facilitated trade between these countries, U.S. Customs and Border Protection (CBP) at POEs have also increased security inspections, following the September 11th incident, which have impacted international and global SCs. More recently, the COVID-19 pandemic has caused labor shortages at both sea and land POEs, increasing vessel and commercial vehicle congestion. These POE disruptions have also propagated into the third-party logistics (3PL) of SC networks, which …

Monitoring Of Tool Wear And Surface Roughness Using Anfis Method During Cnc Turning Of Cfrp Composite, Md Mofakkirul Islam

Theses and Dissertations

Carbon fiber-reinforced plastic (CFRP) is gaining wide acceptance in areas including sports, aerospace and automobile industry . Because of its superior mechanical qualities and lower weight than metals, it needs effective and efficient machining methods. In this study, the relationship between the cutting parameters (Speed, Feed, Depth of Cut) and response parameters (Vibration, Surface Finish, Cutting Force and Tool Wear) are investigated for CFRP composite. For machining of CFRP, CNC turning operation with coated carbide tool is used. An ANFIS model with two MISO system has been developed to predict the tool wear and surface finish. Speed, feed, depth of …

Machine Learning Tools In The Predictive Analysis Of Ercot Load Demand Data, Md Riyad Hossain

Theses and Dissertations

The electric load industry has seen a significant transformation over the last few decades, culminating in the establishment and implementation of electricity markets. This transition separates electric generation services into a distinct, more competitive sector of the industry, allowing for the introduction of greater unpredictability into the system. Forecasting power system load has developed into a core research area in power and energy demand engineering in order to maintain a constant balance between electricity supply and demand. The purpose of this thesis dissertation is to reduce power system uncertainty by improving forecasting accuracy through the use of sophisticated machine …

Molecular Dynamics Study Of Atomic Diffusion In Cantor High Entropy Alloy In The Selective Laser Melting Process, Mathew Z. Farias

Theses and Dissertations

High entropy alloys (HEAs) are compositionally complex alloys that are comprised of 5 or more principle elements at near equimolar concentrations. The Selective Laser Melting (SLM) method generally melts pure elemental powders or prefabricated alloy powders, this process allows for the production of heterogeneous structures that would be difficult to create through more conventional means. In-situ alloying in SLM, or Laser Additive Alloying (LAA), using pure elemental powders is a promising means of producing what would otherwise be costly and difficult to fabricate products with less defects using prefabricated powders, therefore this new approach could enable the ability to …

Selective Laser Melting Of Titanium Diboride: A Study Of The Energy Density Effects, Lazaro Lopez Mendez

Theses and Dissertations

Natural titanium diboride (TiB2) has been reported the 5th hardest material on earth. Due to its superior properties, such as high density, high elastic modulus, and high compressive strength, TiB2 becomes one of the most suitable ceramic reinforcements for applications with severe friction and heavy loading conditions. This study is intended to produce TiB2 using 3D additive manufacture (AM) technology, and then to understand the tribological property of the AM fabricated TiB2 specimens. In this study, a laser additive alloying (LAA) process was developed based on a Renishaw AM laser system. One mm thick samples were prepared using the LAA …

Investigation Of Different Hatch Strategies On High Entropy Alloy Fabrication By Selective Laser Melting, Joni Chandra Dhar

Theses and Dissertations

This study investigated the synthesis of CuCrFeNiTiAl high entropy alloy (HEA) from pure elements using selective laser melting (SLM). The objectives are to validate the feasibility of the HEA fabrication from elemental powder materials, and to examine the effect of various hatch strategies and energy densities on the microstructures and other materials properties. 3D samples of CuCrFeNiTiAl alloy were fabricated under different energy densities and with different scan vector lengths. The as-built samples were characterized by X-ray diffraction (XRD), and the microstructures were observed using scanning electron microscopy (SEM). The XRD results showed that face centered cubic, and body centered …

Laser-Induced Forward Transfer (Lift) Based Bioprinting Of The Collagen I With Retina Photoreceptor Cells, Md Shakil Arman

Theses and Dissertations

This thesis focuses on the 3D bioprinting of retina cone cells using the laser-induced forward transfer (LIFT) technique. Bioprinting has a great potential to mimic and regenerate the human organoid system, and the LIFT technique has emerged as an efficient method for high resolution micropatterning and microfabrication of biomaterials and cells due to its capability of creating precise, controlled microdroplets. In this research, the parameters for an effective femtosecond laser-based LIFT process for 3D bioprinting of collagen biomaterial were studied. Different concentrations of collagen I solutions were tested to find out the right concentration that can be transferred through the …

Development Of Injection Molding Pressure Monitoring System Using Piezoelectric Sensor, Mostafa Meraj Pasha

Theses and Dissertations

Injection molding is one of the most popular techniques for global plastic production. With this automation technique, the plastic product can be manufactured at a low cost with a complex geometrical shape. A manufacturing process with the high productivity of an injection molding machine depends on molding pressure and temperature inside the mold cavity. In this research, an experimental work is performed to determine a process monitoring system using asynchronous data acquisition, through the incorporation of wired piezo-ceramic sensor to acquire pressure of injection molding system. This piezoelectric sensor is designed in such a way that, a Bluetooth device can …

In-Situ Alloying Of Cucrfenitial High Entropy Alloy Using Spark Plasma Sintering, Yash P. Patil

Theses and Dissertations

Primary objective of this research was to study the correlation between energy parameters (temperature, time and pressure) of spark plasma sintering (SPS) and design/structural properties (uniform distribution of elements, sever lattice distortion, density), indirectly proving consolidation of a stable High-entropy alloy (HEA) that consists of minimum of five elements. Therefore, powders of five principal elements (CuCrFeNiTi) and one minor element (Al) in near equimolar ratios were used for HEA consolidation using SPS but without mechanical alloying. Overall results demonstrated that the HEA was not generated using heterogenous solution of CuCrFeNiTiAl using SPS. This suggests that the mechanical alloying of CuCrFeNiTiAl …

Investigation Of Cell Behavior In 3d Printed Lumen Structures For Capillary Regeneration, Victoria Jade Perez

Theses and Dissertations

This thesis work successfully generated a coaxial printing setup and process to generate 3D printed tubules. A dual syringe pump mechanism was developed to print tubular structures to investigate cell behavior with a goal to generate future capillary beds. The mechanism involves the use of collagen–alginate tubules and the use of EDTA to increase the porosity of the tubule structures to study their interaction with media and incubation techniques as well as behavior and morphology. Tubules of 1.7% sodium alginate and 0.4% collagen I reacting with 3.2% CaCl2 solution proved to be more stable in both the printing process and …

Bioprinting A 3d Tubular Structure With Vascular Smooth Muscle Cells To Observe The Process Compatibility, Taieba Tuba Rahman

Theses and Dissertations

Printability is the ability to print a reproducible structure using the bioprinting technique. Constructing the relationships between printability and printing parameters of the extrusion printing process is difficult because of the presence of too many independent and inter-correlated factors. For this reason, it is necessary to identify and limit the number of significantly influential factors. In addition, Scaffold based blood vessel fabrication is a key challenge in 3D Bioprinting. As vascular smooth muscle cell (VSMCs) is a major component of blood vessels, the investigation of the behavior and orientation of VSMCs after printing is required to better understand the 3D …

Machinability Of Carbon Fiber Reinforced Polymer (Cfrp) Composites: Modeling And Optimization Using Taguchi Analysis And Multi-Objective Genetic Algorithm, S M Abdur Rob

Theses and Dissertations

Carbon Fiber Reinforced Polymer (CFRP) composites have been widely used in aerospace, automotive, nuclear, and biomedical industries due to their high strength to weight ratio, corrosion resistant durability and excellent thermo-mechanical properties in non-oxidative atmospheres. Machining of CFRP composites has always been a challenge for the manufacturers. In this study, turning operation has been performed on CFRP composites to investigate the effects of cutting parameters namely cutting speed, feed rate and depth of cut on the output characteristics including cutting force, surface roughness and tool wear using Taguchi Analysis. Regression Analysis has been used to develop mathematical model for cutting …

Assessing The Feasibility Of A Biofilter In Medium-To-High Scale Industries, Javier A. Garcia

Theses and Dissertations

The removal of volatile organic compounds, VOCs, from contaminated sources of air stream has become a major air pollution risk. Excessive amounts discharged to the atmosphere are highly risky to human health and to the environmental system. Demand for sustainable VOC control technologies has become crucial for the reduction of emissions. Biological treatments of waste gas streams, such as biofiltration, have proven to be cost effective and environmentally friendly compared to conventional pollution control technologies. The goal of this research is to simulate data for a given biofilter model, and to evaluate if it is economically and environmentally feasible to …

Mono And Multi-Objective Optimization And Modeling Of Machining Performance In Face Milling Of Ti6al4v Alloy, Al Mazedur Rahman

Theses and Dissertations

Titanium alloys are extensively used in numerous industries like aerospace, automotive, military, etc., due to their exclusive characteristics. But machining these alloys has always been challenging for manufacturers. This research investigates the effect of radial depth of cut on cutting forces, tool life, surface roughness (Ra), and material removal rate (MRR) during face milling of Ti6Al4V alloy. It also aims to perform mono and multi-objective optimization of response characteristics to determine the optimal input parameters, namely cutting speed, feed rate, and radial depth of cut. Taguchi method and analysis of variance (ANOVA) have been used for mono-objective optimization, whereas Taguchi-based …

Experimental Study Of Graphene Energy Absorbing Layer In Femtosecond Infrared Laser Assisted Bioprinting, Chaoran Dou

Theses and Dissertations

The bioprinting, as a new branch of additive manufacturing, already shown its potential in organ transplantation, medicine develop and personalized medicine. There are three types of bioprinting: droplet based bioprinting, extrusion based bioprinting and laser assisted bioprinting (LAB). Compared with other types of bioprinting, the LAB is the only bioprinting method that does not have a nozzle, which gives it the ability to print high viscosity bioink. The LAB also enjoys higher resolution and cell viability than other methods.

The bubble/jet formation process is the most important process for the LAB, which deposits the bioink to the substrate. To utilize …

Design And Testing Of A Modular Laser System With Laser Machining And Bioprinting Capabilities, Jesus Gonzalez

Theses and Dissertations

This thesis introduces the applications of ultrafast lasers while focusing on their bioprinting capabilities. A custom system was designed to utilize a femtosecond laser for 2D and 3D applications. The characteristics of lasers allow them to be efficiently used in machining, 3D printing, research, and more. Their power and precision allow them to be used for delicate work such as bioprinting. Bioprinting is a field holding great potential to benefit society. Studies conducted over the years prove its usefulness in printing cells and biomaterials, while showing there is still much to improve upon before being able to print fully functioning …

Evaluation Of The Most Significant Factors Influencing The Production Rates Of Highway Construction Activities, Angelica M. Neira

Theses and Dissertations

The utilization of realistic production rates is key for the accurate estimation of the contract time in highway projects. Several factors have an impact on production rates and change the total duration of construction projects. To organize and complete projects in a timely, quality and financially responsible manner, projects need to be scheduled carefully. Schedulers and planners of the Texas Department of Transportation (TxDOT) have been noticing that the estimated timelines are far from the reality and want to investigate if external factors can be the cause of this discrepancy. Some of the factors considered in this study are the …

Parametric Study Of Selective Laser Alloying Of Elemental Titanium And Boron Powders Using An Automated Deposition Mechanism, Julian V. Gonzalez

Theses and Dissertations

An automatic powder deposition and leveling mechanism was designed and constructed to assist in surface roughness experiments for titanium-boron samples. Previously developed energy models and x-ray diffraction analysis was used to confirm the creation of titanium diboride samples. To study TiB2 at different energy values, a 52 (2 factors, 5 levels) factorial design was used and carried out under an argon atmosphere, through the AM250 laser melting system. Two experimental runs were carried out and a total of 50 samples were assigned a surface roughness measurement through the Dektak XT profilometer. Graphically and with statistical analysis, the data was determined …