Engineering Commons^™

Extruded Aquafeeds Containing Distillers Dried Grains With Solubles: Effects On Extrudate Properties And Processing Behaviour, Kamal Mjoun, Kurt A. Rosentrater

Kurt A. Rosentrater

BACKGROUND: The tremendous supply and low cost of distillers dried grains with solubles (DDGS) make it an attractive feedstuff for aquaculture diets. Also, several studies have shown that DDGS can be successfully fed to various finfish. The objective of this study was to evaluate the effects of inclusion rate of DDGS (0, 250, 500 g kg−1), feed moisture content (350, 450 g kg−1) and die opening area (die A = 18.85 mm2, die B = 3988.45 mm2) on the properties of the extrudates and on processing behaviour using a single-screw extruder.

RESULTS: Increasing the inclusion rate of DDGS resulted in …

Artificial Neural Network Modeling Of Ddgs Flowability With Varying Process And Storage Parameters, Rumela Bhadra, K. Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Neural Network (NN) modeling techniques were used to predict flowability behavior of distillers dried grains with solubles (DDGS) prepared with varying condensed distillers soluble (10, 15, and 20%, wb), drying temperature (100, 200, and 300°C), cooling temperature (-12, 0, and 35°C) and cooling time (0 and 1 month) levels. Response variables were selected based on our previous research results, and included aerated bulk density, Hausner Ratio, angle of repose, Total Flowability Index, and Jenike Flow Function. Various neural network models were developed using multiple input variables in order to predict single response variables or multiple response variables simultaneously. The NN …

Effects Of Conditioner Steam, Extruder Water And Screw Speed On Physical Properties Of Ddgs-Based Extrudates In Twin-Screw Extrusion, Parisa Fallahi, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan, Mehmet Tulbek

Kurt A. Rosentrater

A fractional factorial design with a replicated central composite point was used to investigate the effects of extrusion processing on physical properties of DDGS–based aquafeeds using a twin screw extruder. Extrusion cooking trials were performed using an ingredient blend for Nile tilapia, with 2 levels of screw speed (350 and 450 rpm), 2 levels of extruder water (0.236 and 0.302 kg/min) and 2 levels of conditioner steam (0.1 and 0.15 kg/min). The central point was 400 rpm screw speed, 0.271 kg/min extruder water, and 0.12 kg/min conditioner steam. Effects of these processing conditions on extrudate characteristics were extensively analyzed, and …

Quantification Of Physical And Chemical Properties, And Identification Of Potentially Valuable Components From Fuel Ethanol Process Streams, Christine Wood, Kurt A. Rosentrater, Zhengrong Gu, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

Wider exploration of ethanol coproducts is required as the ethanol industry continues to expand. Currently, process streams such as thin stillage and condensed distillers solubles (CDS) are processed into DDGS and used as animal feeds, but other higher value opportunities may exist. The objective of this study was to identify chemical components in CDS and thin stillage and to quantify physical properties. Analysis of protein, organic acid, and sugar profiles was explored. Physical properties including density, thermal conductivity, thermal diffusivity, and moisture were also examined. CDS had an average density of 1.02 g/cm 3 , while thin stillage had 1.08 …

Single-Screw Extrusion Modeling Effects On Extrusion Processing Parameters And Physical Properties Of Ddgs-Based Nile Tilapia ( Oreochromis Niloticus ) Feeds, Ferouz Y. Ayadi, Parisa Fallahi, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

A single-screw laboratory extruder was used to conduct an L 18 (2 2 X 3 6 ) Taguchi fractional factorial study of aquafeed processing. The ingredients were based on a formulation for nutritionally-balanced Nile tilapia diets containing distillers dried grains with solubles (DDGS) and soybean meal as the main protein sources, in addition to constant amounts of corn flour, whey, and fish meal. The effects of three levels of DDGS (20, 30 and 40%), soybean meal (30, 40 and 50%), ingredient moisture content (20, 30 and 40% db), screw speed (100, 150 and 200 rpm), barrel temperatures (80-100-100°C, 80-120-120°C and …

Using Alternative Flours As Partial Replacement In Barbari Bread (Traditional Iranian Bread) Formulation, Shirin Pourafshar, Padmanaban G. Krishnan, Kurt A. Rosentrater

Kurt A. Rosentrater

Since cereals and cereal-based products are a cheap source of energy, they are highly consumed in all of countries. Wheat is the major cereal, consumed in different food products, especially bread. Today, whole wheat flour is being consumed in most of the breads because of its nutrient components but still different problems are associated with this flour, such as allergies and loss of nutrient components due to milling and refining. Thus, to find different sources to fortify products made with wheat flour as their major ingredient, especially bread is important. In this study, five different flours (20% of each flour …

Overview Of Corn-Based Fuel Ethanol Coproducts: Production And Use, Kurt A. Rosentrater

Kurt A. Rosentrater

Modern societies face many challenges, including growing populations, increased demands for food, clothing, housing, consumer goods, and the raw materials required to produce all of these. Additionally, there is a growing need for energy, which is most easily met by use of fossil fuels (e.g., coal, natural gas, petroleum). For example, in 2008, the overall U.S. demand for energy was 99.3 x 1015 Btu (1.05 x 1014 MJ); 84% of this was supplied by fossil sources. Transportation fuels accounted for 28% of all energy consumed during this time, and nearly 97% of this came from fossil sources. Domestic production of …

Twin-Screw Extrusion Processing Of Rainbow Trout (Oncorhynchus Mykiss) Feeds Using Various Levels Of Corn-Based Distillers Dried Grains With Solubles (Ddgs), Ferouz Y. Ayadi, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater, Michael L. Brown

Kurt A. Rosentrater

Increasing demand for seafood products and rising demand for fish meal for commercial fish feeds is driving the search for effective alternative protein sources. Twin-screw extrusion trials were conducted to study the production of nutritionally balanced feeds for rainbow trout fingerlings (Oncorhynchus mykiss). Six isocaloric (≈4.61 kcal/g) ingredient blends with a target protein content of >45% db were formulated with 0, 10, 20, 30, 40, and 50% distillers dried grains with solubles (DDGS) and other feed ingredients. The moisture contents of the diets were initially adjusted to 5–7% db, and then extruded at 250 rpm using dual 1.9 mm dies …

Developing Criteria For Evaluating The Sustainability Of Emerging Energy, Kurt A. Rosentrater, Elif Kongar

Kurt A. Rosentrater

Over the last decade, the interest in and production of biofuels has grown rapidly. Renewable transportation fuels can be produced from a variety of substrates, using various processing strategies. Feedstock preference and factory scale are geographic dependent. However, it is important to understand the implications of deploying these types of systems on a large scale, both throughout the U.S. as well as globally. To assess the sustainability of various biofuel options, it is crucial to evaluate their performance according to a number of attributes. This has been done using Life Cycle Assessment (LCA). Even so, comparisons among biofuel options are …

Effect Of Starch Sources And Protein Content On Extruded Aquaculture Feed Containing Ddgs, Sankaranandh Kannadhason, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

A 3 × 3 × 3 completely randomized design was used to investigate extrusion cooking behavior and product characteristics of distillers dried grains with solubles (DDGS), protein levels, and various starch sources in a laboratory scale single screw extruder. Cassava, corn, and potato starches with varying levels of DDGS (20%, 30%, and 40% wet basis (wb)) were extruded with three different proportions of protein levels (28%, 30%, and 32% wb). The extrusion cooking was performed at a constant feed moisture content of 20% wb, barrel temperature of 120 °C, and a preset screw speed of 130 rpm (13.6 rad/s). Extrudate …

Effects Of Dietary Distillers Dried Grains With Solubles And Soybean Meal On Extruded Pellet Characteristics And Growth Responses Of Juvenile Yellow Perch, Travis W. Schaeffer, Michael L. Brown, Kurt A. Rosentrater

Kurt A. Rosentrater

A 126-d feeding trial was performed to investigate graded combinations of distillers dried grains with solubles (DDGS) and soybean meal (SBM) in diets formulated for yellow perch Perca flavescens. Six experimental diets contained DDGS and SBM at 0 and 31.5% (dry matter basis), respectively (0/31.5 diet), 10 and 26% (10/26), 20 and 20.5% (20/20.5), 30 and 15% (30/15), 40 and 9.5% (40/9.5), and 50 and 4% (50/4) to obtain similar levels of crude protein (mean ± SE = 30.1 ± 0.2%), crude lipid (16.7 ± 0.7%), and digestible energy (13.5 ± 0.2 kJ/g). Fourteen fish (initial individual weight = 19.1 …