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Full-Text Articles in Engineering

Dynamic Water Adsorption Characteristics Of Distillers Dried Grains With Solubles (Ddgs), V. Ganesan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan Nov 2007

Dynamic Water Adsorption Characteristics Of Distillers Dried Grains With Solubles (Ddgs), V. Ganesan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

Distillers dried grains with solubles (DDGS) is one of the coproducts obtained from dry-grind ethanol manufacturing. As the ethanol industry is growing exponentially, the production of DDGS has been significantly increasing as well. To optimize the use of DDGS, it has to be economically transported from one part of the country to other parts, and stored efficiently. But DDGS has some flow issues, which often makes storage and transportation very problematic. So the objective of this study was to investigate the dynamic water adsorption characteristics of DDGS with four soluble levels at four temperatures and four relative humidities. Three mathematical …


Examining The Properties Of Deoiled Vs. Unmodified Ddgs, Vyku Ganesan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan Oct 2007

Examining The Properties Of Deoiled Vs. Unmodified Ddgs, Vyku Ganesan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

Distillers dried grains with solubles (DDGS) are an excellent feed ingredient for ruminant livestock and are used in monogastric rations as well. With the remarkable growth of the US fuel ethanol industry in the past decade, large quantities of distillers grains are now being produced. Flowability of DDGS has become a problem throughout the industry, as it is often restricted by caking and bridging during storage and transportation. As DDGS contains modest levels of corn oil (typically between 3 and 13% db), some studies are being directed at removing the fat from DDGS, to improve the marketability of DDGS by …


Modeling The Flow Properties Of Ddgs, V. Ganesan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan Oct 2007

Modeling The Flow Properties Of Ddgs, V. Ganesan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

Distillers dried grains with solubles (DDGS) are an excellent source of energy, minerals, and bypass protein for ruminants. With the remarkable growth of the U.S. fuel ethanol industry in the past decade, large quantities of distillers grains are now being produced. DDGS flow is often restricted by caking and bridging during its storage and transportation. In our previous works, increased soluble and moisture levels significantly affected the flow properties of DDGS. Currently, however, there is no model available to predict the flowability of DDGS. So the objectives of this study were to thoroughly investigate the data obtained from our previous …


Characterization Of Ddgs Using Differential Scanning Calorimetry, Vyku Ganesan, Kurt A. Rosentrater Oct 2007

Characterization Of Ddgs Using Differential Scanning Calorimetry, Vyku Ganesan, Kurt A. Rosentrater

Kurt A. Rosentrater

DDGS is one of the main coproducts obtained from corn dry grind ethanol processing. Cake formation/agglomeration in DDGS has been recognized as a major problem in its flowability and long term storage. In our previous studies, the physical and flow properties of DDGS were investigated using the Carr powder tester and Jenike shear testing. In addition to those, the surface characteristics of DDGS are very important, as these properties will impact the resulting flow behavior of DDGS during storage, handling, and transportation. These types of properties, however, have not been determined for DDGS. As a first step toward that, the …


Towards An Understanding Of Ddgs Flowabilitycharacteristics, Rumela Bhadra, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater Oct 2007

Towards An Understanding Of Ddgs Flowabilitycharacteristics, Rumela Bhadra, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Distillers dried grains with solubles (DDGS), a major coproduct from the corn-based fuel ethanol industry, is primarily used as livestock feed. Due to high protein, fiber, and energy contents, there is a high demand for DDGS. Flowability of DDGS is often hindered due the phenomenon of “caking”. Shipping and handling of DDGS has thus become a major issue due to bridge formation between the DDGS particles. The objective of this investigation was to measure flowability of DDGS samples from five ethanol plants in the north central region of the U.S. Carr and Jenike tests were performed, and the resulting data …


Twin-Screw Extrusion Processing Of Feed Blends Containing Distillers Dried Grains With Solubles (Ddgs), Nehru Chevanan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan Sep 2007

Twin-Screw Extrusion Processing Of Feed Blends Containing Distillers Dried Grains With Solubles (Ddgs), Nehru Chevanan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

Extrusion trials were conducted with varying levels of distillers dried grains with solubles (DDGS) along with soy flour, corn flour, fish meal, vitamin mix, mineral mix, and net protein content adjusted to 28% using a Wenger TX-52 twin-screw extruder. The properties of extrudates were studied in experiments conducted using a full-factorial design with three levels of DDGS content, two levels of moisture content, and two levels of screw speed. Increasing the DDGS content from 20 to 60% resulted in a 36.7% decrease in the radial expansion, leading to a 159 and 61.4% increase in the unit density and bulk density …


Flow Properties Of Ddgs With Varying Soluble And Moisture Contents Using Jenike Shear Testing, Vykundeshwari Ganesan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater Jun 2007

Flow Properties Of Ddgs With Varying Soluble And Moisture Contents Using Jenike Shear Testing, Vykundeshwari Ganesan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Distillers dried grains with solubles (DDGS) are an excellent source of energy, minerals, and bypass protein for ruminants and are used in monogastric rations as well. With the remarkable growth of the US fuel ethanol industry in the past decade, large quantities of distillers grains are now being produced. Flow of DDGS is often restricted by caking and bridging during its storage and transportation. In our previous works, the Carr powder tester was used to measure various flow properties of DDGS. The objective of this study was to measure the flow properties (cohesion, effective angle of friction, internal angle of …


Potential Bleaching Techniques For Use In Distillers Grains, Jessica A. Saunders, Kurt A. Rosentrater, Padmanaban G. Krishnan Jun 2007

Potential Bleaching Techniques For Use In Distillers Grains, Jessica A. Saunders, Kurt A. Rosentrater, Padmanaban G. Krishnan

Kurt A. Rosentrater

The ethanol industry is booming. And extensive research is currently being pursued to develop alternative uses for distillers dried grains (DDG) and distillers dried grains with solubles (DDGS), coproducts of the ethanol production process. Currently, DDG and DDGS are used exclusively as livestock feed. previous research has shown promising avenues for the use of DDG and DDGS in human foods. The low starch, high protein and high fiber grains seem ideally suited for medical conditions such as diabetes and Celiac's disease. Processing methods need to be investigated to create functional flours that can be used effectively. Refining aspects such as …


Neural Network And Regression Modeling Of Extrusion Processing Parameters And Properties Of Extrudates Containing Ddgs, Nehru Chevanan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater Jun 2007

Neural Network And Regression Modeling Of Extrusion Processing Parameters And Properties Of Extrudates Containing Ddgs, Nehru Chevanan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Two extrusion experiments using a single screw extruder were conducted with an ingredient blend containing 40% DDGS, along with soy flour, corn flour, fish meal, vitamin mix, and mineral mix, with the net protein content adjusted to 28%. The variables controlled in the first experiment included 7 levels of die size, 3 levels of moisture content, 3 levels of temperature gradient in the barrel, and one screw speed. The variables altered in the second experiment included 3 levels of moisture content, 3 levels of temperature gradient in the barrel, 5 levels of screw speed, and one die size. Regression models …


Modeling The Flow Properties Of Distillers Dried Grains With Solubles, V. Ganesan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater Jun 2007

Modeling The Flow Properties Of Distillers Dried Grains With Solubles, V. Ganesan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Distillers dried grains with solubles (DDGS) are an excellent source of energy, minerals, and bypass protein for ruminants, and are also used in monogastric rations as well. With the remarkable growth of the US fuel ethanol industry in the past decade, large quantities of distillers grains are now being produced. DDGS flow is often restricted by caking and bridging during its storage and transportation. In our previous works, it has been found that increased soluble and moisture levels significantly affected the flow properties of DDGS. Currently, however there is no model available to predict the flowability of DDGS. So, the …


Quantifying Total And Sustainable Agricultural Biomass Resources In South Dakota, Kurt A. Rosentrater, Russell Persyn, Dennis Todey Jun 2007

Quantifying Total And Sustainable Agricultural Biomass Resources In South Dakota, Kurt A. Rosentrater, Russell Persyn, Dennis Todey

Kurt A. Rosentrater

Conversion of biomass is considered the next major advance in biorenewable fuels, energy, and products. Wholesale conversion to biomass utilization could result in removal of current crop residues from agricultural fields or even implementation of different crops and cropping strategies (i.e., switchgrass). To date, the driver for biomass processing has been economics and limitations on the conversion of the lignocellulose. Over the last forty years significant investments and resultant changes in management practices in the agricultural sector have focused on soil and water conservation. One of the major efforts has focused on conservation-till or no-till, with the goal of retaining …


Physical Properties Of Low Oil Distillers Dried Grains With Solubles (Ddgs), Jessica A. Herr Saunders, Kurt A. Rosentrater Jun 2007

Physical Properties Of Low Oil Distillers Dried Grains With Solubles (Ddgs), Jessica A. Herr Saunders, Kurt A. Rosentrater

Kurt A. Rosentrater

Corn-based ethanol production is exponentially growing in the U.S. As the use of ethanol as a fuel source increases, so does the need to find valuable uses for coproducts of the production process, such as distillers dried grains with solubles (DDGS). DDGS is a good source of nutrients, energy, and protein. Currently DDGS is sold by ethanol processors as livestock feed, thereby increasing profit for the production plants. As the industry continues to grow, there will be a growing need to find additional uses for DDGS. Physical and chemical properties of coproduct streams are becoming increasingly investigated, as these characteristics …


Physical Properties Of Extrudates Containing Distillers Grains Extruded In A Twin Screw Extruder, Nehru Chevanan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan Jun 2007

Physical Properties Of Extrudates Containing Distillers Grains Extruded In A Twin Screw Extruder, Nehru Chevanan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

Extrusion trials were conducted with varying levels of DDGS along with soy flour, corn flour, fish meal, vitamin mix, mineral mix and net protein content adjusted to 28% in a Wenger TX-52 twin screw extruder. The properties of extrudates obtained with experiments conducted in full factorial design with 3 levels of DDGS content, 2 levels of moisture content and 2 levels of screw speed were studied. Increasing the DDGS content from 20% to 60%, resulted in 36.7% decrease in the radial expansion leading to 159%, 61.4% increase in the unit density and bulk density of the extrudates. Increasing the DDGS …


Effect Of Die Dimensions On Extrusion Processing Parameters And Properties Of Ddgs-Based Aquaculture Feeds, Nehru Chevanan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater, James L. Julson Jun 2007

Effect Of Die Dimensions On Extrusion Processing Parameters And Properties Of Ddgs-Based Aquaculture Feeds, Nehru Chevanan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater, James L. Julson

Kurt A. Rosentrater

The goal of this study was to investigate the effect of die nozzle dimensions, barrel temperature profile, and moisture content on DDGS-based extrudate properties and extruder processing parameters. An ingredient blend containing 40% distillers dried grains with solubles (DDGS), along with soy flour, corn flour, fish meal, whey, mineral and vitamin mix, with a net protein content adjusted to 28% was extruded in a single-screw laboratory extruder using seven different die nozzles. Increasing moisture content of the ingredient mix from 15 to 25% resulted in a 2.0, 16.0, 16.3, 22.9, 18.5, 32.5, and 63.7% decrease, respectively, in bulk density, water-solubility …


The Strength Of Seeds And Their Destruction By Granivorous Insects, Jonathan G. Lundgren, Kurt A. Rosentrater Jun 2007

The Strength Of Seeds And Their Destruction By Granivorous Insects, Jonathan G. Lundgren, Kurt A. Rosentrater

Kurt A. Rosentrater

The influence of seed structure and strength on their destruction by granivores is central to understanding the dynamics of granivore-plant interactions. For up to nine seed species, the effects of seed size (cm3), mass (mg), density (mg/cm3) and coat strength (MPa) on the damage inflicted by three post-dispersal granivores (Harpalus pensylvanicus, Anisodactylus sanctaecrucis, and Gryllus pennsylvanicus) were evaluated. Seed destruction rates by G. pennsylvanicus were statistically unrelated to the size and toughness of the seeds. Seed densities significantly affected their destruction by A. sanctaecrucis and H. pensylvanicus, as did seed size, mass, and strength in H. pensylvanicus under choice conditions. …


Design Considerations For The Construction And Operation Of Flour Milling Facilities. Part I: Planning, Structural, And Life Safety Considerations, Gregory D. Williams, Kurt A. Rosentrater Jun 2007

Design Considerations For The Construction And Operation Of Flour Milling Facilities. Part I: Planning, Structural, And Life Safety Considerations, Gregory D. Williams, Kurt A. Rosentrater

Kurt A. Rosentrater

Flour milling facilities have been the cornerstone of agricultural processing for centuries. Like most agri-industrial production facilities, flour milling facilities have a number of unique design requirements. Design information, to date, has been limited. In an effort to summarize state of the art design procedures for flour milling facilities constructed in the United States, an overview of accepted standards and procedures has been assembled and discussed. With this paper engineers should become more familiar with specific design considerations for flour milling production facilities and develop appropriate references to expand their knowledge base. Educators may find this paper useful too.


Characterization Of Chemical And Physical Properties Of Distillers Dried Grain With Solubles (Ddgs) For Value Added Uses, Rumela Bhadra, K. Muthukumarappan, Kurt A. Rosentrater Jun 2007

Characterization Of Chemical And Physical Properties Of Distillers Dried Grain With Solubles (Ddgs) For Value Added Uses, Rumela Bhadra, K. Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

One of the fastest growing industries in the United States is the fuel ethanol industry. Since 2000 there has been an increase of more than 300%. There was production of 4.9 billion gallons of ethanol in 2006. The major coproducts from this industry include Distillers Dried Grains with Solubles (DDGS) and carbon dioxide. DDGS is used as a livestock feed since it contains high quantities of protein, fiber, amino acids, and other nutrients. The goal of this study was to quantify various chemical and physical properties of DDGS, Distillers Wet Grains (DWG), and Distillers Dried Grain (DDG) from several plants …


Compression Molding Of Phenolic Resin And Corn-Based Ddgs Blends, Kurt A. Rosentrater, R. A. Tatara, S. Suraparaju Apr 2007

Compression Molding Of Phenolic Resin And Corn-Based Ddgs Blends, Kurt A. Rosentrater, R. A. Tatara, S. Suraparaju

Kurt A. Rosentrater

With the rapid growth in the ethanol fuel industry in recent years, considerable research is being devoted to optimizing the use of processing coproducts, such as distillers dried grains with solubles (DDGS), in livestock diets. Because these residues contain high fiber levels, they may be amendable to incorporation into bio-based composites. Thus, the goal of this study was to demonstrate the viability of using corn-based DDGS as a biofiller with phenolic resin, in order to produce a novel biomaterial. DDGS was blended with phenolic resin at 0, 10, 25, 50, 75, and 90%, by weight, and then compression molded at …


Neural Network And Regression Modeling Of Extrusion Processing Parameters And Properties Of Extrudates Containing Ddgs, Nehru Chevanan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater Jan 2007

Neural Network And Regression Modeling Of Extrusion Processing Parameters And Properties Of Extrudates Containing Ddgs, Nehru Chevanan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Two sets of experiments using a single-screw extruder were conducted with an ingredient blend containing 40% DDGS (distillers dried grains with solubles), along with soy flour, corn flour, fish meal, vitamin mix, and mineral mix, with the net protein content adjusted to 28%. The variables controlled in the first experiment included seven levels of die size, three levels of moisture content, three levels of temperature gradient in the barrel, and one screw speed. The variables altered in the second experiment included three levels of moisture content, three levels of temperature gradient in the barrel, five levels of screw speed, and …


Microbial Development In Distillers Wet Grains Produced During Fuel Ethanol Production From Corn (Zea Mays), R. Michael Lehman, Kurt A. Rosentrater Jan 2007

Microbial Development In Distillers Wet Grains Produced During Fuel Ethanol Production From Corn (Zea Mays), R. Michael Lehman, Kurt A. Rosentrater

Kurt A. Rosentrater

Distillers grains are coproduced with ethanol and carbon dioxide during the production of fuel ethanol from the dry milling and fermentation of corn grain, yet there is little basic microbiological information on these materials. We undertook a replicated field study of the microbiology of distillers wet grains (DWG) over a 9 day period following their production at an industrial fuel ethanol plant. Freshly produced DWG had a pH of about 4.4, a moisture content of about 53.5% (wet mass basis), and 4 x 10(5) total yeast cells/g dry mass, of which about 0.1% were viable. Total bacterial cells were initially …