Engineering Commons^™

Cybersecurity In Industrial Automation Lab Design For Ee 435, Jules Khalil Emile Hajjar, Emily Zhou

Electrical Engineering

This project involves the creation of an instructional laboratory aimed at teaching cybersecurity for industrial automation applications. Specifically tailored for Electrical Engineering students at Cal Poly, the experiment focuses on configuring the Modicon M580, a PLC from Schneider Electric, and serves to introduce students to relevant cybersecurity protocols and techniques. This project will be implemented into the EE435 (Industrial Power Control and Automation) course curriculum upon Cal Poly’s transition to the semester system.

Compact In-Rack Dielectric Immersion Cooling System, Salvador Landeros Jr, Joshua M. Hannaman, Marshall D. Reid

Mechanical Engineering

The Compact Dielectric Cooling team consisting of Josh Hannaman, Marshall Reid, and Salvador Landeros worked with Aria Technologies to create a thermal management system for data centers that can easily implement liquid cooling into current infrastructure for high density computing servers. The project was to design, build, and test a compact immersion cooling system for a senior project at California Polytechnic State University – San Luis Obispo. Immersion cooling is a liquid-cooling process that involves the immersion of electrical IT equipment and the removal of heat from the hot IT components using dielectric liquid. The goal was to build a …

Inventory Locating With Quuppa: The Design And Development Of A Real-Time Process Monitoring Web Application Solution, Dylan C. Moreland, Trevor J. Howell, John W. Takiff, Patrick S. Dillon, Theo E. Fritz, William K. Mcintyre

Industrial and Manufacturing Engineering

Viasat, Inc. requires precise inventory tracking at their production facility in San Diego, CA. Viasat has installed the Quuppa indoor real-time locating system (RTLS), which it uses to track the real-time position of high-value work-in-process items. In its current state, the system only displays in-the-moment location information, with no available functionality for storing historical data for review, analysis, or visualization. In addition, the data displayed is noisy and prone to significant random error. This paper provides an overview of RTLS methods and technologies, assesses alternative solutions to Viasat’s issue, demonstrates our RTLS integrated web app solution, analyzes its impact, and …

Development Of A Marine Biodegradable Target Balloon, Blake Samuel Robinson, Arash Sam Akhavi, David Leonardo Albarran-Martinez

Materials Engineering

The US Navy utilizes PVC target balloons, known as Killer Tomatoes, that are inflated onboard a naval vessel then deployed into the ocean to calibrate a variety of weaponry. The Navy has requested the investigation of biodegradable polymers to replace the PVC in attempts to reduce ocean waste that is generated from the leftover PVC material. After communicating with American Pacific Plastic Fabricators (APPF), the current manufacturer of the Killer Tomatoes, we gained an understanding of the manufacturing process and the material requirements that would allow a new material to be integrated into their current process. Two proprietary, trial polymers …

Application Of Big Data Analytics In Agriculture Supply Chain Management, Sankara Narayanan Mangalam Ananthapadmanabhan

Master's Theses

The increasing trend in frequency of natural disasters in tandem with globalization of business makes the agricultural supply chain significantly vulnerable to disruption. This thesis presents a pragmatic approach for creating a Business Continuity Model that can notify supply chain planners when there is an increase in risk of agriculture supply chain disruption due to natural disasters. The methodology presented in this thesis applied big data analytics and machine learning algorithms along with agriculture product related exponential decay function to create a regionalized composite risk score, that incorporated both direct and indirect risk associated with the Agriculture Fresh Supply Chain. …

Photovoltaic Cooking In The Developing World, Tyler Watkins, Christopher O'Day, Omar Arriaga

Mechanical Engineering

The challenge of clean cooking is faced by hundreds of millions of people worldwide. We present a cooking technology consisting of a solar panel directly connected to an electric heater in a well-insulated chamber. Assuming continued decrease in solar panel prices, we anticipate that in a few decades Solar Electric Cooking technologies will be the most common cooking technology for the poor. Appropriate use of insulation reduces the power demand making low-power Insulated Solar Electric Cooking systems already cost competitive.

Solar Turbines Compressor Blade Installation Tools, Ryan Bruce, Carolyn Honeycutt, Stephen Oltrogge, Emmett Ross

Mechanical Engineering

The following report documents a California Polytechnic State University, Mechanical Engineering Senior Project sponsored by the gas turbine manufacturer, Solar Turbines. The senior project team consisted of four senior mechanical engineering students at Cal Poly, all with general concentrations; Ryan Bruce, Carolyn Honeycutt, Steve Oltrogge, and Emmett Ross. Kenneth Thomas sponsored the group and serves as the point of contact between the senior project team and Solar Turbines. He is a member of the Solar Turbines Mechanical Design Engineering Team and a Cal Poly graduate. Christoph Maurer served as the project team’s on-campus advisor.

A gas turbine uses internal combustion …

Development Of A Tridimensional Measuring Application For Ipads, Michael Casebolt, Nicolas Kouatli, Jack Mullen

Computer Science and Software Engineering

In today’s fast-paced distribution centers workers and management alike are constantly searching for the quickest and most efficient way to package items for distribution. Even with the advancement of app-oriented solutions to a variety of problems across many industries there is a distinct unmet need in distribution environments for an application capable of increasing the efficiency and accuracy of packaging items. This senior project focused on the development and testing of an application utilizing the Structure Three Dimensional Sensor and a 4th generation iPad to scan an object or group of objects to be packaged and determine the overall dimensions …

Methane Production By A Packed-Bed Anaerobic Digester Fed Dairy Barn Flush Water, Sean Richard Thomson

Master's Theses

Packed-bed digesters are an alternative to covered lagoon digesters for methane production and anaerobic treatment of dilute wastewaters such as dairy barn flush water. The physical media of packed-beds retain biofilms, often allowing increased treatment rates. Previous studies have evaluated several types of media for digestion of dilute wastewaters, but cost and media fouling have setback commercial development. A major operational cost has been effluent recirculation pumping.

In the present effort, a novel approach to anaerobic digestion of flush dairy water was developed at pilot-scale: broken walnut shells were used as a low-cost packed-bed medium and effluent recirculation was replaced …

Design And Implementation Of Iso:9001 Standards At Sigma 6 Electronics, Inc., Robert Kirkpatrick, Dylan Geisen, Simon Schermerhorn

Industrial Technology and Packaging

ISO 9001 certification is a very long process that can take even the most dedicated team years to complete. For smaller companies such a process could be costly, confusing, and arduous. While many resources exist, it takes nearly the same amount of effort to tailor fit the examples as it does to create a whole new set.

The purpose of this senior project is to research examples and help fit them to a small manufacturing company, Sigma 6 Electronics, Inc. An interlinked, or combined, quality manual/procedures were chosen to aid Sigma 6 Electronics through making the documentation clear and perfectly …

The Effects Of Football Helmet Pressure On The Shock Taken During A Controlled Impact, Sullivan Grosz

Industrial Technology and Packaging

College and NFL football teams are focusing their efforts on protecting players more than ever before. With the recent attention on concussions and the troubling long-term effects of head injuries, more research is needed to find ways to ensure players have the adequate protection. The helmets being used have a hard polycarbonate shell with four inner pads that fit tight to the player’s head. These pads are filled with air.

The purpose of the testing and project is to find an ideal air pressure that helmets need to maintain in order to protect the player to the best of its …

Detachable Point Of Sale Material For Asparagus Shipper, Michael Thomas

Industrial Technology and Packaging

Gourmet Trading Company is a fresh fruit and vegetable distributor specializing in asparagus, blueberries, and blackberries. The company currently mails a 7” by 11” sign to be displayed with their asparagus which arrives in a 28 pound shipper. The signs are intended to be displayed in stores to give consumers information about the asparagus. Unfortunately, many of the signs do not get displayed since they are shipped separately. The purpose of the project is to redesign the 28 pound asparagus shipper to include a detachable point of sale sign.

A literature search was conducted to further understand the needs of …

Csp Desalination/Water Purification Unit, Sean Goodison

Industrial Technology and Packaging

An estimated 3.4 million people die each year from unsanitary water or inaccessible water supply. Most of these deaths take place in the developing, third world (99%). There is a dilemma arising on the world stage as well. The water demand/supply deficit is expected to increase significantly over the next 37 years if preemptive action isn’t taken. 97% of the world water supply is oceanic, making it an attractive solution to the water deficit. Providing autonomous, “deploy and watch” systems for utilizing sustainable energy to provide purified water for unitized low pricing has the potential to penetrate a large world …

The Effect Of Stretch Wrap Pre-Stretch On Unitized Load Containment, Evan A. Cernokus

Master's Theses

There are three main factors affecting the stability of a palletized load that is unitized by a stretch wrapping mechanism. These factors include the type of unitized load, wrapping configuration and shipping method. The wrapping configuration is determined on the basis of the type of unitized load and shipping method. For this study, the aforementioned components were referred to as the package, the product, and the distribution environment. These components come together to make up a stretch wrapping system. The package corresponds to the stretch wrap film that is packaging the unitized load and pallet. The product corresponds to the …

Blunt Impact Performance Evaluation Of Helmet Lining Systems For Military And Recreational Use, Jaclyn Siniora, Ryan Taylor, Darren Suey

Industrial Technology and Packaging

With the increasing problem in collegiate athletes experiencing injuries to the brain, different helmet liners where put to the test to see which liner provided athletes the greatest protection under specific conditions.

This senior project evaluates five different liners in football helmets. Each of the helmet liners were tested at three different temperatures: hot, cold, and ambient. Each helmet had seven different impact locations which were put to the test. The project was designed to be used to test ACH military combat liners as well. Due to shipping bottle necks the ACH combat liners have been left to future Cal …

Partial Budgeting Analysis Of Conventional Pump Over Versus Pulsair Cap Management System For A Large–Scale California Winery, Zachary Thomas Hicks

Agribusiness

The purpose of this project was to evaluate the financial feasibility of implementing an automated gas injection system from Pulsair as an alternative to the traditional pump over cap mixing technique that is used during the alcoholic fermentation stage of winemaking.

There were various costs involved in this project that were determined and explained through the use of the partial budgeting method. The costs that were thoroughly analyzed included equipment, labor, utility, and initial investment costs for the Pulsair system as well as the related pump over operation costs. After the two methods associated numbers were evaluated, they were then …

The Fresh Express Lean Changeover Project, Mario Borbas

Industrial Technology and Packaging

In the current economic turmoil, industry leaders across the globe are resorting to means of increasing efficiency without having a large initial investment. Lean manufacturing principles have been adopted by companies because of its ability to increase throughput, lower overhead, reduce waste, and increase the overall quality of products. The value of lean manufacturing solutions has been increasing in the past decade and continues to increase into 2011.

This project is centered on a current situation regarding a changeover process that has recently been made more efficient. The goal is to create new ways to make this same process even …

Material Weight Station Optimization Senior Project, Douglas Peters, Michael Eng

Industrial Technology and Packaging

The main principle of all industry is that “time is money”. This senior project focuses on reducing operation times for Specialty Silicone Fabricators (SSFab) materials weighing station. Currently SSFab is set up so that multiple operators check the weights of materials. This is done to guarantee the accuracy of the readings and maintain tight quality control. This project will focus on eliminating the need of multiple weight checkers as a way to save time and ultimately save money.

Through detailed research and studies it has been determined that the most appropriate solution to this problem is a weight checking software …

Gauge Repeatability And Reproducibility Study For A Bulge Test Fixture For Corrugated Boxes, Anthony J. Hall

Industrial Technology and Packaging

This senior project evaluates the measurement variation within a corrugated container bulge tester by utilizing a gauge repeatability and reproducibility study. Bulge is a type of deformation containers experience when subject to compressive forces such as stacking or internal forces due to under- and over-packaging. Both compressive and internal forces can accelerate the failure of a container by causing panels to flex and flutes to buckle, compromising structural integrity. Additionally, variable environmental conditions such as temperature and humidity can magnify the effect bulge has on a container, speeding up the failure rate of a container.

Mapping The Medical Device Development Process, Scott T. Ham

Industrial Technology and Packaging

This project examined the use of process mapping as a tool to show the process of developing medical devices from a broad perspective that includes research, innovation, development, regulation, and marketing. The medical device development cycle, on a broad scope, is not well defined. The lack of a universal language with which to describe this process has made it difficult to understand and communicate. In this project, data was collected from peer-reviewed sources, summarized in a literature review, drawn out by hand into a series of lower-level process maps and finally assembled into a single process map. This project is …