Engineering Commons^™

Emisja Dioksyn I Furanów Z Procesu Współspalania Paliw Alternatywnych W Piecach Cementowych, Magdalena Kasietczuk, Robert Oleniacz, Marian Mazur

Robert Oleniacz

The chapter discusses the problem of air emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/PCDFs) from the process of cement clinker production. In the analyzed cement kilns significant amount of fossil fuels is replaced with alternative fuels, mainly waste-derived fuels. Thus, particular attention has been paid to the potential impact on the level of the emissions such factors as type and quantity of used wastes and their ways of introducing into the kiln during co-combustion. The analysis include the results of measurements of PCDD/PCDF concentrations in the flue gases of selected cement kilns and differences in used raw materials, methods of …

Co-Incineration Of Large Quantities Of Alternative Fuels In A Cement Kiln – The Problem Of Air Pollutant Emissions, Robert Oleniacz, Magdalena Kasietczuk

Robert Oleniacz

Over the last few years, a significant increase in the use of alternative fuels in the Polish cement industry has been observed. These are mainly waste and waste-derived fuels. The national leader in this field is Chełm cement plant (Poland), with the share of alternative fuels in the cement kiln heat balance reaching in 2012 the level of 78.5%. In this paper, an analysis of the emission rate of air pollutants from cement clinkering process in the above-mentioned cement plant in the years 1998–2012 was carried out, using the results of continuous and periodic measurements. The compliance with the emission …

Wpływ Procesu Współspalania Odpadów W Piecu Cementowym Na Jakość Powietrza / Impact Of Waste Co-Incineration Process In A Cement Kiln On Air Quality, Robert Oleniacz, Magdalena Kasietczuk

Robert Oleniacz

The work presents the general requirements for the control of emissions to air from waste co-combustion (co-incineration) plants, with particular emphasis on rotary kilns used for clinker production. Air emissions from the cement kiln during co-combustion of alternative fuels and the impact assessment on air quality are also presented. The object of the study was one of the Polish cement plant, which uses significant amounts of solid waste derived fuels (with over 70% share in the cement kiln heat balance). Assessment of the impact on air quality was made based on the results of the modeling of atmospheric dispersion of …

Współspalanie Odpadów W Suchym Piecu Cementowym A Emisja Dwutlenku Siarki I Chlorowodoru, Robert Oleniacz

Robert Oleniacz

The paper presents an assessment of the impact of waste co-combustion in a cement kiln on air emissions of HCl and SO2 recorded continuously. The subject of the research was cement kiln (dry method) with a capacity of 8500 Mg/day, equipped with a four cyclone heat exchangers and a calciner with an additional chamber for co-incineration. In the analysed period alternative fuels (mainly waste) were used in various amounts ranging up to about 35 kg / Mg clinker (with the heat substitution up to 20%) in the kiln and calciner. Chlorine and sulfur inputs to the process were up to …

Assessment Of The Impact Of Using Alternative Fuels In A Cement Kiln On The Emissions Of Selected Substances Into The Air, Robert Oleniacz

Robert Oleniacz

The chapter presents the results of analyses concerning the impact of using alternative fuels in one of the Polish cement plants on the volume of continuously measured emissions into the air for the following substances: carbon dioxide (CO2), carbon monoxide (CO), nitric oxides (NOx), sulphur dioxide (SO2), hydrogen chloride (HCl), gaseous and volatile organic compounds expressed as total organic carbon (TOC), and total dust. The analyses covered a 15-month period of the operation of a dry cement kiln, approximately 100m-long, equipped with four-stage cyclone exchangers and a calciner, constituting an additional chamber for waste co-combustion. The results obtained confirmed the …

Prognoza Wpływu Na Stan Zanieczyszczenia Powietrza Procesu Unieszkodliwiania Odpadów Pestycydowych W Piecu Cementowym, Marian Mazur, Robert Oleniacz, Marek Bogacki

Robert Oleniacz

The paper presents the general conditions associated with running of pesticide waste co-incineration in rotary kilns for cement clinker burning, and describes the behavior of toxic substances entering to this process with waste materials or forming as the result of thermal decomposition. Additional air emissions and their impact on air quality were also assessed.

English title: Prediction of the impact on the state of air pollution for the process of pesticide waste disposal in a cement kiln.

Spalanie Odpadów W Procesie Skojarzonym Z Produkcją Klinkieru Cementowego - Problem Emisji Zanieczyszczeń, Robert Oleniacz

Robert Oleniacz

The paper presents a review of emissions of main gaseous pollutants (including acidic constituents), some organic compounds (including dioxins and furans), particulates and heavy metals from cement kilns burning waste fuels.

A widely employed method to reduce the cost of cement production is the substitution of traditional fuels used in cement kilns with alternative and waste-derived fuels. Cement industry offers the most acceptable method of waste (especially hazardous waste) thermal treatment and disposal at much lower cost than commercial incinerators. Characteristic for cement kilns high temperatures and long residence time of exhaust gas ensure almost complete destruction of organic compounds …

Spalanie Odpadów Niebezpiecznych W Piecach Cementowych. Część 2. Destrukcja Paliwa I Emisja Zanieczyszczeń, Robert Oleniacz

Robert Oleniacz

Conditions occurring in cement rotary kilns assure high destruction and removal efficiency (DRE) of the most stable substances, efficacious dry sorption of acid gases in the alkaline raw meal and heavy metals bounding in the clinker. Adequate operation of hazardous waste incineration in the process connected with cement clinker production does not cause increasing air pollutant emissions. Magnitude of the emissions often does not depend of this if there are using wastes in the cement kiln at all. The work presents a review of DRE levels and stack emissions for selected flue-gas constituents during hazardous waste co-combustion in cement kilns …

Piece Cementowe - Konkurencja Dla Spalarni Odpadów, Robert Oleniacz

Robert Oleniacz

The paper presents the advantages of cement kilns and the possibility of their use for thermal waste utilization. The most common types of waste incinerated in these kilns and the possible degree of replacing traditional fuels with waste fuels have also been characterized. The work also discusses the problem of air pollutant emissions from the process of waste co-incineration in cement kilns. Attention has been paid to the possible increase in the use of Polish cement industry in the waste management, system, especially in the field of energy recovery from solid municipal waste, waste tires and waste from the refinery …

Emisja Zanieczyszczeń Podczas Składowania I Termicznej Utylizacji Osadów Ściekowych Z Przemysłu Koksochemicznego / Emissions During Storage And Thermal Utilization Of Sewage Sludge From Coke-Chemical Industry, Robert Oleniacz, Marian Mazur, Marek Bogacki

Robert Oleniacz

Both storage and thermal disposal of sewage sludge from industrial wastewater treatment plants are a significant source of air pollutant emissions. The study included the sludge generated in the coke-chemical industry. The paper presents the results of measurements of emissions of selected substances during storage of the waste in a closed storage hall with natural ventilation and during incineration of the mechanically dewatered sludge in a multiple hearth furnace.