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Open Access Theses & Dissertations

Theses/Dissertations

Additive Manufacturing

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Full-Text Articles in Engineering

Inkjet-Printed Electrochemical Sensors For Lead Detection, Annatoma Arif Aug 2023

Inkjet-Printed Electrochemical Sensors For Lead Detection, Annatoma Arif

Open Access Theses & Dissertations

This PhD dissertation research has developed a simple, miniaturized, sensitive, selective, reproducible, and disposable 3D (inkjet printed – additive manufacturing technology) gold (Au) plated electrochemical sensor (ECS) on shape memory polymer (SMP) for aqueous lead detection. This technology has shown promising performance in the application of electrochemical sensing (lead (II) detection) due to increased effective electrode surface area (7.25 mm^2 ± 0.15 mm^2) despite miniaturizing lateral surface area (4.19 mm^2). The design, fabrication processes, optimization including bismuth functionalization, evaluation, uncertainty analysis, and cost analysis of the novel SMP based inkjet printed Au plated sensor have been delineated in this manuscript …


Metal Additive Microfabrication Of Semiconductor Packages With Inbuilt Thermal Management System, Bhushan Lohani Aug 2023

Metal Additive Microfabrication Of Semiconductor Packages With Inbuilt Thermal Management System, Bhushan Lohani

Open Access Theses & Dissertations

Moore’s law describes the development capabilities in electronics manufacturing. Although his estimation held for decades, at present, the doubling of components every two years seems to be approaching a halt. The assessment was based on the miniaturization of transistors to create space for more. Miniaturization led to higher component density, decreased cost, lowered power consumption, and compactness. However, it also came with high current density, increased Joule heating, and reduced critical charge. One of the limiting factors is the heat generated from such devices, which is heavily discussed in International Roadmap for Devices and Systems (IRDS) and International Technology Roadmap …


Processes & Toolchain For Automation Of Hybrid Direct-Write 3d Printing, Gilbert Thomas Carranza Dec 2022

Processes & Toolchain For Automation Of Hybrid Direct-Write 3d Printing, Gilbert Thomas Carranza

Open Access Theses & Dissertations

Hybrid 3D printing has evolved from a means to rapidly prototype devices to a fully viable means of manufacturing final products. In particular, electronic and electromagnetic devices have been a focus of hybrid 3D printing multi material structures. However, while the hardware capabilities have been around for years, the software capabilities have only begun to catch up. A process and toolchain for hybrid 3D printing is critically needed.This work details a process and toolchain for hybrid 3D printing metal dielectric structures. In it, a basic slicing algorithm is shown along with off-axis printing and conformal printing for arbitrary curvatures. These …


Creating Multi-Functional G-Code For Multi-Process Additive Manufacturing, Efrain Aguilera Jr Jan 2016

Creating Multi-Functional G-Code For Multi-Process Additive Manufacturing, Efrain Aguilera Jr

Open Access Theses & Dissertations

Additive manufacturing (AM) started over thirty years ago and with it a manufacturing revolution that moves industrial production into the personal home. With recent interest shifting into multi-functional parts fabricated through AM technologies, unified systems are being developed. Merging different manufacturing technologies into one single machine is a challenge but undergoing research has shown promise in the development of multi-functional systems. Concurrent work is being done in the software, automation, and hardware aspect of multi-functional systems. An effort to use industry compatible Computer Aided Design (CAD) software to design multi-functional parts including circuits, micro-machining, and foil embedding then exporting and …


Three-Dimensional Structural Electronic Integration For Small Satellite Fabrication, Cassie Gutierrez Jan 2012

Three-Dimensional Structural Electronic Integration For Small Satellite Fabrication, Cassie Gutierrez

Open Access Theses & Dissertations

The ability to realize truly three-dimensional electronic circuits is complicated if not impossible using traditional fabrication techniques. Such techniques are limited to the use of two dimensional printed circuit boards (PCBs), and require various dissonant processes which exhaust time, volume and cost. Due to the nature of Additive Manufacturing (AM) such problems are diminished and in some ways completely overcome. Additive Manufacturing allows for a higher range of design freedom along conformal surfaces, as well as unit level customization; it is the threshold for embedded electronics, allowing for three-dimensional circuitry in ways traditional fabrication is unfeasible. In such ways, additive …


Conformal Electronics Packaging Through Additive Manufacturing And Micro-Dispensing, Richard I. Olivas Jan 2011

Conformal Electronics Packaging Through Additive Manufacturing And Micro-Dispensing, Richard I. Olivas

Open Access Theses & Dissertations

Realizing electronic systems that are conformal with curved or complex surfaces is difficult if not impossible with conventional fabrication techniques, which require rigid, two dimensional, printed circuit boards (PCB). Flexible copper based fabrication is widely available commercially providing conformance, but not simultaneously stiffness. As a result, these systems are susceptible to reliability problems if repeatedly bent or stretched. The integration of Additive Manufacturing (AM) combined with Direct Print (DP) micro-dispensing can produce shapes of arbitrary and complex form that also allows for 1) miniature cavities for insetting electronic components and 2) conductive traces for electrical interconnect between components. The fabrication …