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Full-Text Articles in Engineering

Cascaded Sapphire Fiber Bragg Gratings Inscribed By Femtosecond Laser For Molten Steel Studies, Dinesh Reddy Alla, Deva Prasad Neelakandan, Farhan Mumtaz, Rex E. Gerald, Laura Bartlett, Ronald J. O'Malley, Jeffrey D. Smith, Jie Huang Jan 2023

Cascaded Sapphire Fiber Bragg Gratings Inscribed By Femtosecond Laser For Molten Steel Studies, Dinesh Reddy Alla, Deva Prasad Neelakandan, Farhan Mumtaz, Rex E. Gerald, Laura Bartlett, Ronald J. O'Malley, Jeffrey D. Smith, Jie Huang

Electrical and Computer Engineering Faculty Research & Creative Works

This research reports a distributed fiber optic high-temperature sensing system tailored for applications in the steel industry and various other sectors. Recent advancements in optical sensor technology have led to the exploration of sapphire crystal fibers as a solution for sensing in harsh environments. Utilizing a femtosecond (fs) laser, cascaded fiber Bragg gratings (FBGs) were meticulously fabricated within a multimode sapphire optical fiber. These FBGs endowed the system with distributed sensing capabilities and underwent rigorous testing under extreme temperatures, reaching up to 1,800 °C. The study delves into the investigation of the FBG reflection spectrum, facilitated by the development of …


In Situ And Real-Time Mold Flux Analysis Using A High-Temperature Fiber-Optic Raman Sensor For Steel Manufacturing Applications, Bohong Zhang, Hanok Tekle, Ronald J. O'Malley, Todd Sander, Jeffrey D. Smith, Rex E. Gerald, Jie Huang Jan 2023

In Situ And Real-Time Mold Flux Analysis Using A High-Temperature Fiber-Optic Raman Sensor For Steel Manufacturing Applications, Bohong Zhang, Hanok Tekle, Ronald J. O'Malley, Todd Sander, Jeffrey D. Smith, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

Continuous Casting in Steel Production Uses Specially Developed Oxyfluoride Glasses (Mold Fluxes) to Lubricate a Mold and Control the Solidification of the Steel in the Mold. the Composition of the Flux Impacts Properties, Including Basicity, Viscosity, and Crystallization Rate, All of Which Affect the Stability of the Casting Process and the Quality of the Solidified Steel. However, Mold Fluxes Interact with Steel during the Casting Process, Resulting in Flux Chemistry Changes that Must Be Considered in the Flux Design. Currently, the Chemical Composition of Mold Flux Must Be Determined by Extracting Flux Samples from the Mold during Casting and Then …


Real-Time Air Gap And Thickness Measurement Of Continuous Caster Mold Flux By Extrinsic Fabry-Perot Interferometer, Abhishek Prakash Hungund, Hanok Tekle, Bohong Zhang, Ronald J. O'Malley, Jeffrey D. Smith, Rex E. Gerald, Jie Huang Jan 2023

Real-Time Air Gap And Thickness Measurement Of Continuous Caster Mold Flux By Extrinsic Fabry-Perot Interferometer, Abhishek Prakash Hungund, Hanok Tekle, Bohong Zhang, Ronald J. O'Malley, Jeffrey D. Smith, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

Mold Flux plays a critical role in continuous casting of steel. Along with many other functions, the mold flux in the gap between the solidifying steel shell and the mold serves as a medium for controlling heat transfer and as a barrier to prevent shell sticking to the mold. This manuscript introduces a novel method of monitoring the structural features of a mold flux film in real-time in a simulated mold gap. A 3-part stainless-steel mold was designed with a 2 mm, 4 mm and, 6 mm step profile to contain mold flux films of varying thickness. An Extrinsic Fabry-Perot …


Combined Numerical And Experimental Determination Of Ball Bearing Capacitances For Bearing Current Prediction, Peng Han, Greg Heins, Dean Patterson, Mark Theile, Dan M. Ionel Oct 2020

Combined Numerical And Experimental Determination Of Ball Bearing Capacitances For Bearing Current Prediction, Peng Han, Greg Heins, Dean Patterson, Mark Theile, Dan M. Ionel

Electrical and Computer Engineering Faculty Publications

High-frequency voltages across the steel ball bearings and the corresponding currents can cause premature bearing failures in electric machines driven by PWM converters. The bearing voltage, one of the most commonly-used failure indicators, depends heavily on the bearing capacitance. This paper presents a combined numerical and experimental approach for the calculation of ball bearing capacitances to address the uncertainty introduced by lubricant property, lubrication status and other metal parts, such as seals and ball retainers. Based on the obtained capacitance breakdown, the influences of temperature, speed and bearing load (radial, axial or combined) on the capacitance are studied. Measurements and …


Electromagnetic Modeling Of Saltwater Ingress In Mortar At Microwave Frequencies, Shanup Peer, R. Zoughi, K. E. Kurtis May 2003

Electromagnetic Modeling Of Saltwater Ingress In Mortar At Microwave Frequencies, Shanup Peer, R. Zoughi, K. E. Kurtis

Electrical and Computer Engineering Faculty Research & Creative Works

Corrosion of reinforcing steel is a major cause of damage and deterioration in reinforced concrete structures. Therefore, as the presence of a sufficient concentration of chloride ions can lead to the onset of corrosion in embedded steel, it is of utmost importance to be able to determine the free salt content and its distribution in these materials. Moreover, it is important to obtain this information nondestructively. Previous investigations have shown the capability of near-field microwave nondestructive evaluation methods, using open-ended rectangular waveguide probes, to evaluate many important properties of cement-based materials. In this Investigation, the temporal microwave reflection properties of …


Microwave Reflection And Dielectric Properties Of Mortar Subjected To Compression Force And Cyclically Exposed To Water And Sodium Chloride Solution, Shanup Peer, Joseph Toby Case, Eric Gallaher, K. E. Kurtis, R. Zoughi Feb 2003

Microwave Reflection And Dielectric Properties Of Mortar Subjected To Compression Force And Cyclically Exposed To Water And Sodium Chloride Solution, Shanup Peer, Joseph Toby Case, Eric Gallaher, K. E. Kurtis, R. Zoughi

Electrical and Computer Engineering Faculty Research & Creative Works

Corrosion of the reinforcing steel is a major cause of damage and deterioration in reinforced concrete structures such as concrete bridge decks and columns. Chloride intrusion into concrete can lead to depassivation of the steel and initiation of corrosion. Thus, it is very important to be able to nondestructively detect and evaluate the free chloride content in concrete. Near-field microwave nondestructive testing techniques, using open-ended rectangular waveguide probes, have shown great potential for evaluating various properties of concrete, including the successful detection of sodium chloride added to mortar mixing water. In this study, several mortar samples are cyclically soaked in …


Real-Time And On-Line Near-Field Microwave Inspection Of Surface Defects In Rolled Steel, R. Zoughi, Christian J. Huber, Nasser N. Qaddoumi, Emarit Ranu, Vladimir Otashevich, Radin Mirshahi, Stoyan I. Ganchev, Thomas Johnson Dec 1997

Real-Time And On-Line Near-Field Microwave Inspection Of Surface Defects In Rolled Steel, R. Zoughi, Christian J. Huber, Nasser N. Qaddoumi, Emarit Ranu, Vladimir Otashevich, Radin Mirshahi, Stoyan I. Ganchev, Thomas Johnson

Electrical and Computer Engineering Faculty Research & Creative Works

The potential and limitations of near-field microwave inspection techniques for detecting various surface defects in rolled steel have been investigated. The focus of this study has been to investigate this potential for tin mill products containing gross and subtle defects including steel induced defects, roll marks, holes, scratches and gouges.


Measurement Parameter Optimization For Surface Crack Detection In Metals Using An Open-Ended Waveguide Probe, R. Zoughi, Stoyan I. Ganchev, Christian J. Huber Jun 1996

Measurement Parameter Optimization For Surface Crack Detection In Metals Using An Open-Ended Waveguide Probe, R. Zoughi, Stoyan I. Ganchev, Christian J. Huber

Electrical and Computer Engineering Faculty Research & Creative Works

Fatigue and stress induced surface crack detection in metals is an important practical issue. A newly developed microwave inspection approach, using an open-ended rectangular waveguide, has proved to be an effective tool for detecting such cracks. This novel microwave approach overcomes some of the limitations associated with the standard detection methods for surface crack detection. In addition, this approach is applicable to exposed, filled (with a dielectric such as dirt, rust, etc.) and cracks under dielectric coatings such as paint. This paper presents the basic foundation of this surface crack detection methodology along with the ways by which measurement parameters …