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Electrical and Computer Engineering

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2021

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Open-Source Tig-Based Metal 3d-Printing, Shane Oberloier Jan 2021

Open-Source Tig-Based Metal 3d-Printing, Shane Oberloier

Dissertations, Master's Theses and Master's Reports

Metal 3-D printing has been relegated to high-cost proprietary high-resolution systems and low-resolution low-cost metal inert gas (MIG) systems. In order to provide a path to high-resolution, low-cost, metal 3-D printing, this manuscript proposes a new open source metal 3-D printer design based around a low-cost tungsten inert gas (TIG) welder coupled to a commercial open source self replicating rapid prototyper. Optimal printing parameters for the machine are acquired using a novel computational intelligence software. TIG has many advantages over MIG, such as having a low heat input, clean beads, and the potential for both high-resolution prints as well as …