Engineering Commons^™

Vision Based Real-Time Monitoring And Control Of Metal Transfer In Laser Enhanced Gas Metal, Yan Shao

Theses and Dissertations--Electrical and Computer Engineering

Laser enhanced gas metal arc welding (GMAW) is a novel welding process where a laser is applied to provide an auxiliary detaching force to help detach the droplet such that welds may be made in gas tungsten arc welding high quality at GMAW high speeds. The current needed to generate the electromagnetic (detaching) force is thus reduced. The reduction in the current helps reduce the impact on the weld pool and over-heat fumes/smokes. However, in the previous studies, a continuous laser is applied. Since the auxiliary is only needed each time the droplet needs to be detached and the detachment …

Control Of Metal Transfer At Given Arc Variables, Yi Huang

Theses and Dissertations--Electrical and Computer Engineering

Gas Metal Arc Welding (GMAW) is one of the most important welding processes in industrial application. To control metal transfer at given variables is a focus in the field of research and development in welding community.

In this dissertation, laser enhanced GMAW is proposed and developed by adding a lower power laser onto the droplet to generate an auxiliary detaching force. The electromagnetic force needed to detach droplets, thus the current that determines this force, is reduced. Wire feed speed, arc voltage, and laser intensity were identified as three major parameters that affect the laser enhanced metal transfer process and …