Engineering Commons^™

Simulating Energy Efficient Control Of Multiple-Compressor Compressed Air Systems, Sean Murphy, J. Kelly Kissock

Mechanical and Aerospace Engineering Faculty Publications

In many industrial facilities it is common for more than one air compressor to be operating simultaneously to meet the compressed air demand. The individual compressor set-points and how these compressors interact and respond to the facility demand have a significant impact on the compressed air system total power consumption and efficiency. In the past, compressors were staged by cascading the pressure band of each compressor in the system. Modern automatic sequencers now allow more intelligent and efficient staging of air compressors.

AirSim, a compressed air simulation tool, is now able to simulate multiple-compressor systems with pressure band and automatic …

The Girl Scout Climbing Wall Multidisciplinary Service-Learning Project, Margaret Pinnell, Corinne M. Daprano, Gabrielle Williamson

Mechanical and Aerospace Engineering Faculty Publications

The Girl Scout Wall (GS Wall) project was implemented in two classes at the University of Dayton (UD): a Mechanical and Aerospace Engineering (MAE) course, and a Health and Sports Science (HSS) course, and Sport Facility Management. The MAE course, Introduction to Materials, is a three-credit, third-year required course where students learn about the basic structure and properties of materials as well as the principles of material selection. The Sport Facility Management course is a three-semester hour, required HSS course where students are introduced to the processes of planning, constructing, equipping, maintaining, and managing sport facilities.

Quantifying Savings From Improved Boiler Operation, Kevin Carpenter, J. Kelly Kissock

Mechanical and Aerospace Engineering Faculty Publications

On/off operation and excess combustion air reduce boiler energy efficiency. This paper presents methods to quantify energy savings from switching to modulation control mode and reducing excess air in natural gas fired boilers.

The methods include calculation of combustion temperature, calculation of the relationship between internal convection coefficient and gas flow rate, and calculation of overall heat transfer assuming a parallel-flow heat exchanger model. The method for estimating savings from changing from on/off to modulation control accounts for purge and drift losses through the boiler and the improved heat transfer within the boiler due to the reduced combustion gas flow …

Understanding Manufacturing Energy Use Through Statistical Analysis, J. Kelly Kissock, John Seryak

Mechanical and Aerospace Engineering Faculty Publications

Energy in manufacturing facilities is used for direct production of goods, space conditioning, and general facility support such as lighting. This paper presents a methodology for statistically analyzing plant energy use in terms of these major end uses. The methodology uses as few as 60 data points that are relatively easy for most plants to obtain. Multivariable change-point models of electricity and natural gas use as functions of outdoor air temperature and production data are then developed. The statistical models can be used to predict energy use for energy budgeting, measure savings, determine cost structures, and diagnostic purposes. Moreover, in …

Estimating Energy Savings In Compressed Air Systems, Chris Schmidt, J. Kelly Kissock

Mechanical and Aerospace Engineering Faculty Publications

Compressed air is typically one of the most expensive utilities in an industrial facility. As a result, potential savings opportunities are aggressively sought out and identified. Once identified, projected energy savings must be calculated in order to justify the cost of implementing the savings opportunity. It is important to calculate projected energy and cost savings as accurately as possible. Unfortunately, savings are frequently overestimated because the methods used to estimate savings neglect to consider important factors such as compressor control and type, storage, and multiple compressor operation.

In this paper, a methodology is presented for modeling air compressor performance and …

Power Characteristics Of Industrial Air Compressors, Chris Schmidt, J. Kelly Kissock

Mechanical and Aerospace Engineering Faculty Publications

The power draw characteristics of air compressors are primarily determined by the type of compressor control and the relationship between the compressor’s output capacity and the compressed air demand in the plant. In this paper, we review the most common types of compressor control for small reciprocating and rotary air compressors, and derive relations for estimating compressed air output as a function of the type of control and motor loading. Using these relations, we develop a method to estimate the ratio of compressed air output to energy input, which we call the average operating efficiency, based on input power to …