Engineering Commons^™

Printing Functional Electronic Circuits And Components, Ahmed Tausif Aijazi

Dissertations

The purpose of this study was to investigate the challenges in printing reliable multilayer flexible circuits, devices and components. Gravure was used as the primary printing process for this work, but due to some limitations of gravure, other printing methods were also investigated. At first a systematic study was done to determine the optimum parameters for the gravure printing of sub 50 micron lines. Commercially available silver nanoparticle inks were printed on a lab scale gravure printer, Accupress®. The highest resolution line that was electrically conductive was 36μm wide. The 9μm, 18μm and 27μm lines were printed but were not …

Lntegration Of Conventional Lithography And Printing Processes As A Key Enabling Technology For Printed And Flexible Sensing Systems, Binu Baby Narakathu

Dissertations

Sensors, which are used ubiquitously in a wide variety of applications, are revolutionizing the already ever-changing world we live in by providing real-time information about our surroundings. This dissertation focuses on the integration of conventional photolithography and printing processes as a key enabling technology for printed and flexible sensing systems.

Initially, an efficient opto-electrochemical sensing system, for the dual detection of heavy metal compounds was successfully developed. A novel microfluidic flow cell, with a reservoir volume of 25 μl, was designed and fabricated using acrylic. An electrochemical sensor with gold (Au) interdigitated electrodes (IDE) on a glass substrate was photolithographically …

Evaluation Of Environmental Materials As Thermal Witness Materials, Shashank Vummidi Lakshman

Dissertations

New and complex energetic materials are under development for achieving tunable pyrotechnical events for applications such as neutralization of biological weapons, bunker busters and many others. To guide the development of hybrid materials, the pyrotechnical environment they produce requires higher degree of characterization i.e. good description of spatial and temporal temperature distribution.

Temperature measurements in pyrotechnical events are especially challenging, where the temperature of the environment rises more than 2000 K on microseconds to few milliseconds time scale. These environments produce high thermal stress where traditional sensors like thermocouples, optical pyrometers struggle to describe the dynamic changes in the environment. …

Synthesis And Characterization Of Metal-Based Reactive Powders, Yasmine Aly

Dissertations

Aluminum added to propellants, explosives, and pyrotechnics, boosts their energy density. Different approaches were investigated that could shorten aluminum ignition delays, increase combustion rates, and decrease the tendency of aluminum droplets to agglomerate. Here, Al-based reactive, mechanically milled materials are prepared and characterized.

For powders with Fe, Ni, or Zn additives, the particles consist of an aluminum matrix and inclusions of Fe, Ni, or Zn comprising 10 at % of the bulk composition. For additives of Ni and Zn, only short milling times can be used to prepare composites; intermetallic phases form at longer milling times. Thermogravimetric analysis shows selective …

Novel Scrubbing Systems For Post-Combustion Co2 Capture And Recovery, Tripura Mulukutla

Dissertations

Power plant emissions of flue gas releases considerable CO₂ to the atmosphere; CO₂ is considered to be the main contributor to global warming. Several gas absorption techniques are being investigated to reduce the capital and operating costs for CO₂ capture from post-combustion flue gas. Conventional method of CO₂ capture by an aqueous solution of monoethanolamine (MEA) and its subsequent stripping in a separate tower with steam at 120°C, is a highly energy intensive process. The low partial pressure of CO₂ in the flue gas inhibits the application of CO₂-selective membranes unless methods are …

Ignition Mechanism In Nanocomposites Thermites, Rayon Williams

Dissertations

Nanocomposite thermites (n-thermites) have been actively investigated for a wide range of potential applications including propellants, explosives, and pyrotechnics. There have been several recent efforts aimed at understanding ignition mechanisms of nanocomposite reactive materials. Although significant progress has been made, ignition mechanisms remain elusive. At the same time, a robust ignition model is required to incorporate these materials in practical energetic formulations. A challenge of this effort is to describe the mechanisms of ignition of n-thermites prepared by Arrested Reactive Milling (ARM) with different stimuli, including heat, spark and impact and also develop a multi-step kinetic model describing different processes …

Fluorine Containing Uv-Curable Materials For Advanced Transport Applications, James Thomas Goetz

Dissertations

The characterization of structure, thermal, gas transport, and free volume properties of two unique UV cured polymeric systems are studied and reported. In the initial pursuit of waterproof high water vapor transport membranes, it became apparent that the UV curing of fluorinated materials yielded routes to develop unique materials that fundamentally challenge conventional models for free volume and light gas transport behavior. UV-curing provides a means to rapidly “lock-in” morphologies that are accessible in the small molecule, monomer phase but rapidly become kinetically inaccessible when constraints such as covalent bonding and cross linking limit motion in the polymer system. This …

Integrating 3d Layered Manufacturing With Photonic Sintering, Precision Machining And Smart Coating Techniques For Rapid Casting Applications, Hemant Bohra

Dissertations

Developments in rapid casting technologies have led to a new era of inclusion of 3D printing. Three-Dimensional (3D) printing provides the flexibility and ease of reproducing a sand mold directly from CAD models, eliminating patterning steps, thus reducing the process time for creating prototypes. In addition to minimizing processing steps, 3D printing provides the advantages of higher precision and the ability to produce complex shaped sand molds, but it simultaneously possesses some limitations and concerns related to throughput, safety and logistics.

This study proposes an alternative method for creating sand molds by introducing a hybrid rapid prototyping approach to overcome …

Fundamental Investigations Of Clay/Polymer Nanocomposites And Applications In Co-Extruded Microlayered Systems, Jeremy John Decker

Dissertations

The second and fourth generations of hydroxylated dendritic polyesters (HBP2, HBP4) were combined with unmodified sodium montmorillonite clay (Na+MMT) in water to generate a broad range of polymer clay nanocomposites from 0 to 100% wt/wt Na+MMT. X-ray diffraction (XRD) and transmission electron microscopy (TEM) were used to investigate intercalation states of the clay galleries. It was shown that interlayer spacings were independent of generation number and changed over the composition range from 0.5 nm to 3.5 nm in 0.5 nm increments that corresponded to a flattened HBP conformation within the clay tactoids.

The HBP4/Na+MMT systems were investigated to study the …

Improved Efficiency Organic Photovoltaic Cells Through Morphology Control And Process Modification, Qi Wu

Dissertations

Organic photovoltaic (OPV) cells have drawn great attention due to the potential to produce flexible, light weight, affordable solar cells using polymer organic photovoltaic materials; however, the current power conversion efficiency achieved for these systems is too low for widespread implementation of the technology. Morphology and phase separation are key factors determining the performance of organic photovoltaic cells. Precise control of the size and distribution of the phase-separated photoactive domains is necessary for optimum photon-electron conversion. Polyhedral oligomeric silsesquioxane (POSS) nanostructered chemicals have the potential to provide enhanced control of morphology, crystallinity, and phase dispersion in polymeric blend systems. In …

Kinetic Analysis Of Thiol Oxidation To Study The Effects Of Fluorinated Groups On Metal Phthalocyanine Catalysts, Nellone Eze Reid

Dissertations

The oxidation of thiol (RSH) to disulfide (RSSR) is important biologically and industrially. Corrosive and malodorous thiols exist as contaminants in wastewater discharge from mining facilities, pulp and paper mills, tanneries, and oil refineries. The elimination of thiols from petroleum products is necessary for even cleaner fuels. Thiols in gas products can also inhibit catalyst activity for some downstream processes.

Experiments and mechanistic kinetic studies were conducted for the aerobic oxidation of 2-mercaptoethanol (2-ME) and 4-fluorobenzenethiol (4-FBT) catalyzed by cobalt phthalocyanines: H₁₆PcCo, F₁₆PcCo, and F₆₄PcCo, each exhibiting a metal center subject to increasing Lewis …

Discrete Element Method Based Scale-Up Model For Material Synthesis Using Ball Milling, Priya Radhi Santhanam

Dissertations

Mechanical milling is a widely used technique for powder processing in various areas. In this work, a scale-up model for describing this ball milling process is developed. The thesis is a combination of experimental and modeling efforts.

Initially, Discrete Element Model (DEM) is used to describe energy transfer from milling tools to the milled powder for shaker, planetary, and attritor mills. The rolling and static friction coefficients are determined experimentally. Computations predict a quasi- steady rate of energy dissipation, Ed, for each experimental configuration. It is proposed that the milling dose defined as a product of Ed and milling …