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Chemical Engineering

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Purdue University

Granulation

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Mechanical Dispersion Of Semi-Solid Binders In High-Shear Granulation, Nathan J. Davis Mar 2016

Mechanical Dispersion Of Semi-Solid Binders In High-Shear Granulation, Nathan J. Davis

Open Access Dissertations

Granulation is an important industrial process used to produce many foods, medicines, consumer products, and industrial intermediate products. This thesis focuses on high shear wet granulation with the specific case study of detergent manufacture using a high shear pin mixer. The key rate process in detergent manufacturing was determined to be the mechanical dispersion of the semi-solid surfactant binder. The pin mixer and mechanical dispersion utilized experiments, population balance models, and discrete element method (DEM) models.

The mechanical dispersion of the surfactant binder was studied using a lab scale 6 liter pin mixer. An experimental method was developed to isolate …


Effect Of Twin Screw Granulator Process Parameters On Granule Attributes, Haosheng Xu, Ridade Sayin, James Litster Aug 2014

Effect Of Twin Screw Granulator Process Parameters On Granule Attributes, Haosheng Xu, Ridade Sayin, James Litster

The Summer Undergraduate Research Fellowship (SURF) Symposium

Twin screw wet granulation has been considered as an efficient and effective technique of manufacturing granules (agglomerates made up of small particles) and has been widely applied in pharmaceutical industry. However, narrow granule size distributions are difficult to achieve. This study aims to elucidate the effect of process parameters such as liquid feed rate and screw configuration on the granule attributes through granule characterization. The methods used are sieve analysis (for size distribution), liquid distribution (determining the dye concentration in the granules) and density and porosity (percentage gas volume in the granule) analyses. A sieve shaker is used to divide …