Engineering Commons^™

Mechanical Dispersion Of Semi-Solid Binders In High-Shear Granulation, Nathan J. Davis

Open Access Dissertations

Granulation is an important industrial process used to produce many foods, medicines, consumer products, and industrial intermediate products. This thesis focuses on high shear wet granulation with the specific case study of detergent manufacture using a high shear pin mixer. The key rate process in detergent manufacturing was determined to be the mechanical dispersion of the semi-solid surfactant binder. The pin mixer and mechanical dispersion utilized experiments, population balance models, and discrete element method (DEM) models.

The mechanical dispersion of the surfactant binder was studied using a lab scale 6 liter pin mixer. An experimental method was developed to isolate …

Mechanical Dispersion Of A Semi-Solid Binder In A Wet Granulation Process, Justin W. Perry, James D. Litster, Nathan J. Davis

The Summer Undergraduate Research Fellowship (SURF) Symposium

High viscosity surfactant pastes have recently gained popularity in the production of high efficiency laundry detergents due to their ability to increase surfactant loading in granules. When using high viscosity semi-solid binders a unique challenge is presented because it forces granules to be formed primarily by mechanical dispersion; a relatively poorly understood process. Developing mechanistic models of this process will enhance knowledge of mechanical dispersion processes and improve process development for granules produced using this method. Experiments to determine the effect of three process parameters; paste temperature, impeller RPM, and time were carried out in a lab-scale granulator. Binder temperature …