Engineering Commons^™

Automated Calibration Of Electrochemical Oxygen Sensors For Use In Compost Bedded Pack Barns, John T. Evans, Michael P. Sama, Joseph L. Taraba, George B. Day

Biosystems and Agricultural Engineering Faculty Publications

The objective of this study was to develop an automated calibration process for a galvanic cell type oxygen sensor. The manufacturer recommended a two-point calibration at room temperature; however, testing revealed that the response was not linear when both the temperature and oxygen concentrations varied. Thus, additional points were needed to generate a representative calibration equation and to reduce the sensor prediction interval. The calibration process needed to be capable of automatically recording sensor response (voltage) at an array of temperatures and oxygen concentrations. Calibration gases were used to precisely control the oxygen concentration inside a small manifold, and an …

Development Of A Method For In-Situ Testing Of Oxygen Concentrations In Compost Bedded Pack Barns, John T. Evans Iv

Theses and Dissertations--Biosystems and Agricultural Engineering

Compost bedded pack barns are a relatively new type of dairy housing system that is being implemented in Kentucky. Extensive research has been done on the composting of animal manure, however, little has been done on composting animal manure in place. One of the most concerning challenges is aeration. Improper aeration can cause system failure. The ability to quickly and accurately measure the oxygen concentration would allow researchers the ability to determine which methods of tillage/aeration are most effective in compost bedded pack barns. The research in this thesis focused on the development of a method for simultaneously testing oxygen …

Airflow Resistance Of Wheat Bedding As Influenced By The Filling Method, J. Łukaszuk, M. Molenda, J. Horabik, B. Szot, Michael D. Montross

Biosystems and Agricultural Engineering Faculty Publications

A study was conducted to estimate the degree of variability of the airflow resistance in wheat caused by the filling method, compaction of the sample, and airflow direction. Two types of grain chambers were used: a cylindrical column 0.95 m high and 0.196 m in diameter, and a cubical box of 0.35 m side. All factors examined were found to influence considerably the airflow resistance. Gravitational axial filling of the grain column from three heights (0.0, 0.95 and 1.8 m) resulted in the pressure drops of 1.0, 1.3, and 1.5 kPa at the airflow velocity of 0.3 m/s. Consolidation of …

Airflow Resistance Of Seeds At Different Bulk Densities Using Ergun's Equation, Marek Molenda, Michael D. Montross, Samuel G. Mcneill, Jozef Horabik

Biosystems and Agricultural Engineering Faculty Publications

Airflow resistance of grains and oilseeds has been extensively studied. Traditionally the data has been presented using Shedd’s curves. However, this assumes that airflow resistance is independent of grain depth. Grain undergoes compaction during storage that changes the bulk density, porosity, and therefore the airflow resistance. Ergun’s equation is a function of particle size and porosity of the granular material. Airflow resistance by Ergun’s equation was used to predict the pressure drop across a column of corn, soft white winter wheat, soft red winter wheat, and soybeans at three moisture content levels and two bulk densities. The maximum root mean …

Aeration Strategies And Fan Cost Comparisons For Wheat In Mid-South Production Regions, Thomas C. Bridges, Michael D. Montross, Samuel G. Mcneill

Biosystems and Agricultural Engineering Faculty Publications

Numerous factors influence the sizing of aeration fans for summer-harvested crops. Thirty years of weather data for Lexington, Kentucky, were analyzed and the cost of aeration was compared for two axial fans (afan1, afan2) and one centrifugal fan (cfan1). Aeration costs were defined as the sum of the following components: the cost of owning the fan, the cost of electricity for operating the fan, a cost for wheat shrinkage during aeration, and a cost for dry matter loss (DML). The fans were selected to deliver airflow rates of approximately one, two, and three times the recommended aeration rate of 0.11 …

Validation Of A Finite-Element Stored Grain Ecosystem Model, Michael D. Montross, Dirk E. Maier, Kamyar Haghighi

Biosystems and Agricultural Engineering Faculty Publications

An axisymmetric finite–element model was validated with respect to predicting the heat, mass, and momentum transfer that occurred in upright corrugated–steel storage bins due to conduction, diffusion, and natural convection using realistic boundary conditions. Hourly weather data that included hourly total solar radiation, wind speed, ambient temperature, and relative humidity were used to model the corn temperature and moisture content during storage with no aeration, and with ambient and chilled aeration. Periods of aeration were simulated assuming a uniform airflow rate through the grain mass. Sixteen bins with a capacity of 11.7 t each and instrumented with temperature cables were …

Development Of A Finite-Element Stored Grain Ecosystem Model, Michael D. Montross, Dirk E. Maier, Kamyar Haghighi

Biosystems and Agricultural Engineering Faculty Publications

An axisymmetric finite–element model was developed that predicts the heat, mass, and momentum transfer that occurred in upright corrugated steel storage structures due to conduction, diffusion, and natural convection using realistic boundary conditions. Weather data that included hourly total solar radiation, wind speed, ambient temperature, and relative humidity were used to model the temperature, moisture content, dry matter loss, and maize weevil development during storage with no aeration, and with ambient and chilled aeration. Periods of aeration were simulated assuming a uniform airflow rate through the grain mass. Heat and mass balances were used to calculate the temperature and absolute …

Reconditioning Corn And Soybeans To Optimal Processing Moisture Contents, Michael D. Montross, Dirk E. Maier

Biosystems and Agricultural Engineering Faculty Publications

Experimental trials were carried out to evaluate the technical feasibility of reconditioning overly dry corn and soybeans to optimal market and processing moisture contents. Data obtained from experimental trials were used to validate an aeration simulation model. This model was used to evaluate the feasibility of reconditioning soybeans and corn. Reconditioning of grain was feasible at low airflow rates (0.11 m³ min^–1 t^–1) over a six-month period when an automatic aeration controller was used. Using downflow aeration and monthly unloading of the bin allowed for the greatest net economic gain. Predicted reconditioning in Des Moines, Iowa, …

Optimization Of Solid-State Fermentation Parameters For The Production Of Xylanase By Trichoderma Longibrachiatum On Wheat Bran In A Forced Aeration System, Elizabeth R. Ridder, Sue E. Nokes, Barbara L. Knutson

Biosystems and Agricultural Engineering Faculty Publications

The effect of aeration on the production of xylanase by Trichoderma longibrachiatum on wheat bran in a solid-state fermentation (SSF) system has not been investigated. This study was conducted to investigate the interactive effects of aeration, initial moisture content of the substrate, and depth of the substrate on xylanase activity produced in a tray fermenter. The experiment was conducted as a split plot experiment with factorial treatments and three replications of each treatment combination. The whole plot treatment was aeration rate (0, 2.9, 5.7 L/min/kg bran). Initial moisture content (45, 55, 65% w.b.) and depth of substrate (1.0 and 2.5 …

An Aeration Duct Design Model For Flat Grain Storage, Thomas C. Bridges, Douglas G. Overhults, Samuel G. Mcneill, G. M. White

Biosystems and Agricultural Engineering Faculty Publications

Traditionally most grain is stored in circular type bins which provide a convenient means for handling and management. With the excess grain production and government loan programs of the past few years, some producers have used rectangular structures and covered piles to complement their round storages. The recommended management practices used with round bins are still required in those alternative storages and may be more critical in obtaining a quality end product.

One such recommended practice used with round bins is aeration. This practice is used to maintain a uniform temperature in the grain mass, preventing condensation and "hot" spots …