Engineering Commons^™

Space Force - Inspection, Romualdo Cipro

Williams Honors College, Honors Research Projects

Our project deals with a common problem that is encountered with satellites in earth orbit or beyond. It is very common in space for there to be small collisions between satellites and foreign space debris, and it takes a lot of time and money to send a person out to repair the damage caused by the collision. Our goal is to develop a way to perform these repairs autonomously. We plan to develop a way to scan a satellite or spacecraft hull for damage using a robot and then repair the damage while still maintaining the material specifications required for …

Ambient Temperature Strength Degradation Of A Ceramic Matrix Composite Due To Solid Particle Erosion, Jonathan Clawson

Williams Honors College, Honors Research Projects

Solid particle erosion (SPE) is an issue for aircraft exposed to hard, fine particles, such as sand or dust, that can be ingested into the engine at a high velocity without reaching their melting point, resulting in material removal. SPE can be attributed to the intake of particulate debris from the runway or from airborne particulates. The cumulative mass loss from SPE damage affects the structural integrity and performance of the engine; however, its effects on ceramic matrix composites (CMCs), that are being employed in the aerospace industry, are not well understood in literature. The limited SPE research studies that …

Materials Testing For Large Format 3d Printing, William Jenkins

Williams Honors College, Honors Research Projects

An ABS Carbon Fiber blend was printed into single walled hexagons at a variety of settings on a Cincinnati BAAM large format 3D printer. These hexagons were then cut down into sheets and had tensile and flexural test samples cut out of them, in order for materials testing to be performed. Tensile strength, tensile strain, young’s modulus, flexural strength, deflection and elastic modulus were all determined. A desktop CNC machine and a planer were purchased for the manufacturing of these samples, and an efficient cutting procedure was designed and optimized. After all data collection concluded, this data was thoroughly analyzed, …

Propulsion Heat Analysis Nuclear Trajectory Optimization (Phantom), Ana Clecia Alves Almeida, Jonathan Davis, Ryan Dippolito

Williams Honors College, Honors Research Projects

Interplanetary Travel requirements necessitate the use of increasingly complex propulsion systems. Nuclear Thermal Propulsion (NTP) is a cutting-edge concept that holds immense potential for the future of space exploration. By utilizing nuclear fission to heat a propellant and generate thrust, NTP offers the potential for unprecedented efficiency, enabling faster interplanetary travel and extended mission capabilities. A nuclear thermal rocket engine is a type of propulsion system that utilizes the heat generated by a nuclear reactor to heat and expel a propellant, typically hydrogen, at high velocities to produce thrust. The engine consists of three main subsystems: the nuclear reactor, the …

Space Force Spacecraft Hull Inspection: Creation Of A Process To Inspect, Compare, And Fault Detect On The Surface Of A Spacecraft Hull, Ethan Rainsburg

Williams Honors College, Honors Research Projects

The Space Force Inspection design project aims to create a system for scanning the hull of a spacecraft, identifying any damage by cross-checking the new scan with a previous scan, and fixing any identified damage picked up by the scan. This project contains key objectives such as defining testable parameters for any given scanner, creating a repeatable process for comparing scans, and automating the process using open-source code and software. The ideal outcome for this project is to have the fully automated system implemented to a robot that is being designed and manufactured by a sister team. Some of the …

Short Strand Carbon Fiber Reinforced Polylactic Acid Filament For Additive Manufacturing, Dale Chenoweth, Lukas Seggi, Luke Phillips

Williams Honors College, Honors Research Projects

In this design project, the additive manufacturing filament of short strand carbon fiber (SSCF) reinforced polylactic acid (PLA) composite was developed. The micro-size, precision cut SSCFs were mixed with the PLA pellets through a melting homogenization process. Through this process the composite material block is cut and divided into pieces for ease of pelletizing. The material block pieces are then pelletized to be fed through the single screw extruder to develop the SSCF-PLA composite filament. The SSCF-PLA filaments were manufactured with a varying amount of SSCF ranging from 0.5% to 10% of the material block's weight. Development of a 1% …

Inspection/Fault Detection Team, James Worrall

Williams Honors College, Honors Research Projects

Our project deals with a common problem that is encountered with satellites in earth orbit or beyond. It is very common in space for there to be small collisions between satellites and foreign space debris, and it takes a lot of time and money to send a person out to repair the damage caused by the collision. Our goal is to develop a way to perform these repairs autonomously. We plan to develop a way to scan a satellite or spacecraft hull for damage using a robot and then repair the damage while still maintaining the material specifications required for …

Uav To Carry Heavy Loads, Jacob Cannon, Robert Connor Downs, Anthony Orlando

Williams Honors College, Honors Research Projects

Our senior design project aims to develop an innovative Unmanned Aerial Vehicle (UAV) capable of carrying heavy payloads up to 50 lbs. This UAV will address the growing demand for efficient and autonomous cargo transportation, unlocking new possibilities in logistics and remote deliveries. The primary goal is to design, build, and test a robust UAV platform equipped with advanced propulsion systems, stabilizing mechanisms, and a secure payload attachment system. The heavy-lift UAV will be capable of transporting payloads in challenging environments, enhancing its versatility for various industries, including emergency response, disaster relief, and commercial logistics. For the extent of this …

Media Streaming In A High-Rate Delay Tolerant Network, Kyle Vernyi

Williams Honors College, Honors Research Projects

Audio and video streaming across delay tolerant networks are relatively new phenomena. During the Apollo 11 mission, video and audio were streamed directly back to Earth using fully analog radios. This streaming capability atrophied over time. The gradual conversion to digital electronics contributed greatly to this. Additionally, 21st century space systems face the new requirement of interconnectedness. Delay Tolerant Networking (DTN) attempts to solve this requirement by uniting traditional point to point links into a robust and dynamic network. However, DTN implementations present bottlenecks due to low performance. High-Rate Delay Tolerant Networking (HDTN) is a performance-optimized DTN implementation. This work …

Quadcopter Airfoil Analyses, Isabella Allen, Nicholas Tolson, Trevor Mccaffrey

Williams Honors College, Honors Research Projects

This project focuses on the aerodynamic analysis of airfoils for quadcopter applications, aiming to optimize the performance of quadcopters through the selection and analysis of various 3D printed airfoil profiles. Quadcopters are unmanned aerial vehicles with four rotors arranged in a symmetric configuration. Each diagonal pair rotates in the same direction, allowing the offset to ensure the quadcopter remains level. The airfoil selection is crucial as it impacts aerodynamic performance, stability, and efficiency. The parameter of interest in these airfoils is maximum thrust and settling thrust produced, along with material wear of the propellers themselves. The testing of thrust production …

Implementing Systems Engineering Practices To The Zips Aero Design Team, Kaitlyn Bebb, Ariel Bryan

Williams Honors College, Honors Research Projects

The Zips Aero Design Team is a college sponsored design team that competes each year through the American Institute of Aeronautics and Astronautics (AIAA) Design Build Fly (DBF) competition. The rules generally consist of 3 differing flight missions and a ground mission, with overarching requirements such as size, takeoff distance, and battery limitations. A complex set of rules such as these is meant to be difficult for even the best of teams to master, especially without proper organization and project management. This senior design report outlines the benefits of implementing systems engineering to the Zips Aero Design Team, through multiple …

Space Force Design Project, Emily Greene, Ashton Orosa, Julia Patek, Nathan Doty

Williams Honors College, Honors Research Projects

The objective of our research project is to develop a lab testbed composed of a curved surface to represent a spacecraft hull, a mobile robot equipped with repair tools, and a robotic arm equipped with a laser 3D scanner. This project is part of a larger grant to the University of Akron from Space Force and Air Research Labs. The lab testbed developed in this project will be used to assist in creating and testing a software and algorithm to inspect and repair spacecraft while in orbit. The project will involve researching spacecraft hulls to create an accurate simulation bed, …

Development Of A Regeneratively Cooled Liquid Rocket Engine, Dillon Petty, Nicole Zimmerli

Williams Honors College, Honors Research Projects

An additively manufactured (AM) liquid rocket engine, consisting of an injector, combustion chamber, and nozzle, was designed and printed using state-of-the-art methods and materials. The parts were manufactured using laser powder bed fusion. Additive manufacturing allowed for complex geometries and features, such as printing manifolds onto the components with a reduced number of parts. Additive, regenerative cooling channels were designed into the chamber and nozzle to allow for long-duration steady-state operation.

The feed system for the engine was designed and built to allow for pressure-regulated and steady-state testing. Tanks for the fuel and oxidizer were designed and built for a …

Induced Drag Laboratory Curriculum With Variable Aspect Ratio Wing, Alexander Milligan, Elizabeth Plyler

Williams Honors College, Honors Research Projects

A laboratory curriculum for undergraduate students at The University of Akron enrolled in 4600:413 Introduction to Aerodynamics was created to allow students a hands-on opportunity to study the basic fundamentals of aerodynamically induced drag. To accomplish this, a 3D printed wing was created with variable aspect ratio. This wing is to be utilized in the laboratory experiment in The University of Akron subsonic wind tunnel to generate data on lift on drag at different airspeeds, angles of attack, and aspect ratios. The laboratory curriculum provides basic theory applicable to the wind tunnel experiments as well as question prompts and data …

Surface Preparation Study, Ryan Ferguson

Williams Honors College, Honors Research Projects

This work explores a custom air atmospheric pressure plasma treatment (APPT) machine’s effectiveness in cleaning and chemically activating a CFRP surface. It is explore by implementing water contact angle (WCA) measurements, water-break free (WBF) testing, and adhesive tubular lap-joint (TLJ) tensile testing. An 8x3 test matrix of different machine parameters is defined with the bounding conditions being the machine’s capabilities and industry standard recommendations. Each configuration of the test matrix is explored after treatment at multiple time intervals up to 2 weeks afterwards to gain insight into the outlife of the treatments with the intention of adhesively bonding to the …

Landing Gear Sealing Solution, Andrew Milligan

Williams Honors College, Honors Research Projects

XYZ Landing Gear Solutions has been tasked with redesigning two internal components of the landing gears for the ABC-123 aircraft program. The customer, ABC Aeronautics, informed XYZ Landing Gear Solutions that a particular system of the landing gear does not meet the necessary performance requirements of the program. As a result, the entire system will have to be removed, facilitating the need for a redesign of the two components that the system interfaced with. The focus of this project will be completing the redesign process for both of these components. “Redesign” and “design” will be used interchangeably in this report. …

The Design Of The Payload System Of An Aircraft, Ryan Cooper

Williams Honors College, Honors Research Projects

The project group will design and build a system to unload packages for the Zips Aero Design Team's aircraft for the 2021-22 competition year.

Digital Image Correlation System Design, Verification And Analysis, Tyler Kraft, Matthew J. Riczo, Andrew Chong

Williams Honors College, Honors Research Projects

Two dimensional digital image correlation provides an accurate and effective way to capture strain data on test sections with unusual or oblique geometries. The system requires a camera to record video footage, alignment fixtures and software to convert the footage into strain values. The system works by capturing the video footage of a specific portion of the specimen and comparing the movement of selected pixels. This is all done in the software GOM Correlate and Tracker. This test document outlines the setup, procedure, and validation steps to fulfill this goal. The setup involves a camera, tripod, blue lighting, and laser …

Schlieren Imaging Of A Supersonic Wind Tunnel, Caleb Townsend, Tayler S. Powell

Williams Honors College, Honors Research Projects

This project exemplifies Schlieren Imaging on a Supersonic Wind Tunnel. Schlieren Imaging allows one to visualize fluid flow by refracting light through a fluid. The Schlieren Imaging system denoted in this paper is used to visualize the shock waves of air onto a test section within a supersonic wind tunnel. This is done by directing a beam of light through a test section and then focusing the light onto a blade edge. This blade edge then breaks up the light beam so that the refractions, created by the pressure differences, are blocked by the knife edge which allows the pressure …

Co2 Based Parachute Deployment, Anthony M. S. Settlemier, Nicholas Motter

Williams Honors College, Honors Research Projects

This paper describes the design process of a CO2 based parachute deployment system for the Akronauts Rocket Design team, with particular emphasis on the selection of methodologies of deployment as well as design iteration. The objective was to create a fully mechanical system in order to replace the black powder based systems that were used previously by the team.

Emphasis was put in creating a system that would function well at higher altitudes while also preventing damage to the parachute during deployment. This system emphasizes robustness under launch conditions.

Fuel System To Envelope Interface, James Campbell

Williams Honors College, Honors Research Projects

*NOTE THIS PROJECT IS CONFIDENTIAL*

In this project, I will investigate solutions to interfacing a fuel system with a fabric skin section

Large, Complex Housing, Alyssa Carnicella

Williams Honors College, Honors Research Projects

The purpose of this capstone project was to develop a design for a High Voltage Direct Current (HVDC) generator housing with built-in passageways for oil to flow through and cool the machine. The machine should be made using advanced manufacturing. A 3D model concept was designed with the use of SolidWorks. The appropriate hand calculations were completed to ensure that the generator housing would contain the components within itself under various environmental conditions.. The model was then 3D printed to produce a prototype that displays the design features within the housing. The next stage of the project will include completing …

The Effects Of Geometry And Architecture Of Polymer Matrix Composites On Acoustic Emissions, John J. Bush, Alex D. Swartzentruber, Lukas B. Thompson, Sarah R. Pratt, Chris J. Kuhn

Williams Honors College, Honors Research Projects

The purpose of this project is to study how the variance of the geometry and architecture of polymer matrix composites (PMCs) affect the acoustic emissions measured whilst said structures are subjected to tensile stress. In these tests, a method called Modal AE will be utilized. In Modal AE, some relationships between sources and waves in various materials and geometries are presented in other papers/research. This study will focus on how different thickness and different makeup/ply patterns affect the acoustic emission tests. Some research has been completed and shown how energy attenuation affects the frequency content on PMCs similar to the …

Autonomous Payload Design With Systems Engineering, Michael Downs, Christopher James Liebhart 2nd

Williams Honors College, Honors Research Projects

The design will be an autonomous payload consisting of auto deployment of a drone running an autonomous mission of mapping the terrain around a grounded rocket. The project is part of the Akronauts payload project for the 2022 Spaceport competition. It will include the development of a ground station for monitoring and controlling the drone and the transfer of live data to the station and a computer on board the rocket. The project will aim to use system engineering techniques to accomplish this in the hope of providing documentation and thus insight into the best way to develop a multi-disciplinary …

Liquid Engine External Pressurizer (Leep), Emily Armbrust

Williams Honors College, Honors Research Projects

The purpose of this project is to take the current liquid rocket engine test stand design and implement an external pressurant instead of utilizing the 2-phase oxidizer vapor to pressurize itself and the fuel. The purpose behind the design is because the team is limited with the current design concerning burn time due to the amount of propellant they can put in the tanks and the pressure it can reach. The initial pressure is currently not held since there is no external input of mass into the tanks, as the propellant is leaving. Adding an external pressurant allow for the …

Dirigible Anemometer Mount, Matthew Stanko

Williams Honors College, Honors Research Projects

Airships, like any other aircraft, require sensor inputs in order to fly. One type of sensor is the anemometer. This project outlines the development of a mounting system which would attach 2 ultrasonic anemometers to the bottom of an aircraft. The study follows the entire engineering process from requirement derivation through conceptual designs, testing, analysis, and verification. The details of this report are confidential and therefore cannot be disclosed.

Aerodynamics Wind Tunnel Lab, James Soroczak, Brett Preslar

Williams Honors College, Honors Research Projects

The goal of this project is to create a lab for an aerodynamics class with the purpose of exploring the effects of various physical features and aerodynamic conditions on a wing. The main area of study will be the effects on lift, drag, and moment. To best display these effects, an airfoil/wing to wind tunnel interface with variable physical characteristics will be designed. The various physical alterations will be implemented to show the effect each one has on lift, drag, and moment. These alterations will include different aspect ratios, removable winglets, and various lengths. The airspeed and angle of attack …

Analyzing And Improving Calculation And Tuning Process For A Uav, Laurel Wardell

Williams Honors College, Honors Research Projects

The nature of this project is confidential and cannot be disclosed in detail. Generally, this project deals with the analysis of a control system of a UAV with several electric motors and gimbals. The goal of this analysis is to improve control calculations for increased stability. In addition, development has been started on an application to streamline the tuning of gains for this particular controller, allowing for more efficient use of precious flight time.

Liquid Rocket Engine And Test System, Ronnie Wallingford, Grace Ann Phillips, Blake Bowser, Jack Dalton

Williams Honors College, Honors Research Projects

The goal of this project is to design the University of Akron’s first design team built liquid propulsion rocket engine and testing system. The creation of this engine and testing system will create new opportunities for the Akronauts Rocket Design Team moving forward, allowing the team to enter more prestigious competitions, and will also enable students to better pursue opportunities in the space and defense industry by exposing them to more relevant industry experiences.

The liquid rocket engine designed by the team will utilize ethanol and liquid nitrous oxide to generate approximately 500 lbf of thrust. An accompanying test system …

Design And Testing Of A Feed-Forward Control System For Deployable Vortex Generators Dependent On Angle Of Attack, Solomon B. Whitmire, Christopher J. Chapanar, Kirklin M. Anderson, Nickalus R. Amon, Daniel W. Chech

Williams Honors College, Honors Research Projects

A vortex generator (VG hereafter) is a common feature of an aircraft wing that disturbs the flow on the leading edge of the wing, thus energizing the boundary layer and reducing flow separation. For an aircraft experiencing flow separation, VGs can increase the lift-to-drag ratio of the wing and prevent stall; however, if flow separation isn’t an issue, the unnecessary frontal area of the VGs has the potential to produce parasitic drag. This study seeks to determine whether the use of a deployment system can improve the performance of VG’s by raising or lowering them depending on the angle of …