Engineering Commons^™

Development Of Mirror Flexures For Use In The Muvi Instrument, Colin W. Harrop

Master's Theses

The Miniaturized Ultraviolet Imager (MUVI), is a compact wide field UV imaging instrument in development at UC Berkeley Space Sciences Laboratory and Cal Poly, San Luis Obispo. MUVI is designed to fit in a 2U CubeSat form factor and provide wide field, high resolution images of the ionosphere at far ultraviolet wavelengths. This thesis details the design and analyses of MUVI’s deployable cover mirror mounting flexures. Three different flexure geometries were evaluated, an optimal candidate was determined based on a number of criteria including isolation of vibration and stress to the mirrors, manufacturability and cost. The design of the flexure …

Project Management And Systems Engineering Framework For Educational Cubesat Missions, Bailey Garrett

Master's Theses

The rising complexity of CubeSat missions and the unique challenges faced by educational CubeSat programs lead to high rates of mission failure. Implementing project management and systems engineering practices can alleviate these challenges and improve mission success rates for educational CubeSat developers. However, existing project management and systems engineering resources are too cumbersome and often assume the student has a base-level understanding of project management and systems engineering fundamentals. A new universal project management and systems engineering framework was created and tailored specifically to the needs of an educational CubeSat mission. The framework was designed to accommodate first-time CubeSat developers, …

Development Of A Cubesat Conceptual Design Tool And Implementation Of The Eps Design Module, Sean K. Nogrady

Master's Theses

This thesis is the product of an effort to develop a CubeSat Conceptual Design Tool for the California Polytechnic State University CubeSat Laboratory. Such a tool is necessary due to inefficiencies with the current conceptual design process. It is being developed to increase accessibility, reduce design time, and promote good systems engineering within CubeSat development.

The development of the architecture of a conceptual design tool, the core user-interface element, and the completion of a module for the electrical power subsystem is the focus of this thesis. The architecture is built around different modules to design different subsystems that work in …

Low-Cost Reaction Wheel Design For Cubesat Applications, Nicholas J. Bonafede Jr.

Master's Theses

As science instruments on CubeSats become more sensitive to the attitude of the spacecraft, better methods must be employed to provide the accuracy needed to complete the planned mission. While systems that provide the accuracy required are available commercially, these solutions are not cost-effective, do not allow the design to be tailored to a specific mission, and most importantly, do not give students hand-on experience with attitude control actuators. This thesis documents the design, modeling, and simulation of a low-cost, student-fabricated, reaction wheel system for use in 3U CubeSat satellites. The entire design process for the development of this reaction …

Design Of A Martian Communication Constellation Of Cubesats, Scott J. Pirkle

Master's Theses

Spacecraft operating on the Martian surface have used relay satellites as a means of improving communication capabilities, mainly in terms of bandwidth and availability. However, the spacecraft used to achieve this have been large spacecraft (1000s of kilograms) and were not designed with relay capability as the design priority. This thesis explores the possibility of using a CubeSat-based constellation as a communications network for spacecraft operating on the Martian surface. Brute-force techniques are employed to explore the design space of possible constellations. An analysis of constellation configurations that provide complete, continuous coverage of the Martian surface is presented. The stability …

Micro-Nozzle Simulation And Test For An Electrothermal Plasma Thruster, Tyler J. Croteau

Master's Theses

With an increased demand in Cube Satellite (CubeSat) development for low cost science and exploration missions, a push for the development of micro-propulsion technology has emerged, which seeks to increase CubeSat capabilities for novel mission concepts. One type of micro-propulsion system currently under development, known as Pocket Rocket, is an electrothermal plasma micro-thruster.

Pocket Rocket uses a capacitively coupled plasma, generated by radio-frequency, in order to provide neutral gas heating via ion-neutral collisions within a gas discharge tube. When compared to a cold-gas thruster of similar size, this gas heating mechanism allows Pocket Rocket to increase the exit thermal velocity …

Exploring The Concept Of A Deep Space Solar-Powered Small Spacecraft, Kian Guillaume Crowley

Master's Theses

New Horizons, Voyager 1 & 2, and Pioneer 10 & 11 are the only spacecraft to ever venture past Pluto and provide information about space at those large distances. These spacecraft were very expensive and primarily designed to study planets during gravitational assist maneuvers. They were not designed to explore space past Pluto and their study of this environment is at best a secondary mission. These spacecraft rely on radioisotope thermoelectric generators (RTGs) to provide power, an expensive yet necessary approach to generating sufficient power. With Cubesats graduating to interplanetary capabilities, such as the Mars-bound MarCO spacecraft, matching the modest …

Determining Feasibility Of A Propulsionless Microsatellite Formation Flight Mission, Aaron Levis

Master's Theses

Benefits of developing missions with multiple formation flying spacecraft as an alternative to a traditional monolithic vehicle are becoming apparent. In some cases, these missions can lower cost and increase flexibility among other situational advantages. However, there are various limitations that are imposed by these missions that are centered on the concept of maintaining the necessary formation. One such limitation is that of the propulsion system required for each spacecraft. To mitigate the complexity and mass of the onboard propulsion, the pairing of electromagnetic actuators and differential drag to replace the functionality of a propulsive system is investigated. By using …

Alternative Mission Concepts For The Exploration Of Outer Planets Using Small Satellite Swarms, Andrew Gene Blocher

Master's Theses

Interplanetary space exploration has thus far consisted of single, expensive spacecraft missions. Mission costs are particularly high on missions to the outer planets and while invaluable, finite budgets limit our ability to perform extensive and frequent investigations of the planets. Planetary systems such as Jupiter and Saturn provide extremely complex exploration environments with numerous targets of interest. Exploring these targets in addition to the main planet requires multiple fly-bys and long mission timelines. In LEO, CubeSats have changed the exploration paradigm, offering a fast and low cost alternative to traditional space vehicles. This new mission development philosophy has the potential …

Integration And Qualification Of The P-Pods On The Vega Maiden Flight, Ryan Nugent

Master's Theses

On February 13, 2012, California Polytechnic State University, San Luis Obispo flew three Poly-Picosatellite Orbital Deployers (P-PODs), carrying seven European University CubeSats sponsored by the European Space Agency (ESA), on the Vega Maiden Flight. This was the first time CubeSats shared a ride to space with other payloads on an ESA-owned launch opportunity. In order to meet launch requirements, it must be proven through proper documentation that the P-POD would operate properly and not interfere with the launch vehicle or other payloads on the mission. This thesis outlines the program flow, required documentation, and issues encountered during the launch campaign …

Design, Manufacture, Dynamic Testing, And Finite Element Analysis Of A Composite 6u Cubesat, Yanina Soledad Hallak

Master's Theses

CubeSats, specially the 6U standard, is nowadays the tendency where many developers point towards. The upscaling size of the standard and payloads entail the increase of the satellite overall mass. Composite materials have demonstrated the ability to fulfill expectations like reducing structural masses, having been applied to different types of spacecraft, including small satellites.

This Thesis is focused on designing, manufacturing, and dynamic testing of a 6U CubeSat made of carbon fiber, fiberglass, and aluminum.

The main objective of this study was obtaining a mass reduction of a 6U CubeSat structure, maintaining the stiffness and strength. Considering the thermal effects …

Sysml Based Cubesat Model Design And Integration With The Horizon Simulation Framework, Shaun Luther

Master's Theses

This thesis examines the feasibility of substituting the system input script of Cal Poly’s Horizon Simulation Framework (HSF) with a Model Based Systems Engineering (MBSE) model designed with the Systems Modeling Language (SysML). A concurrent student project, SysML Output Interface Creation for the Horizon Simulation Framework, focused on design of the HSF Translator Plugin which converts SysML models to an HSF specific XML format. A SysML model of the HSF test case, Aeolus, was designed. The original Aeolus HSF input script and the translated SysML input script retained the format and dependency structure required by HSF. Both input scripts …

Development Of Tools Needed For Radiation Analysis Of A Cubesat Deployer Using Oltaris, Marycarmen Gonzalez-Dorbecker

Master's Theses

Currently, the CubeSat spacecraft is predominantly used for missions at Low- Earth Orbit (LEO). There are various limitations to expanding past that range, one of the major ones being the lack of sufficient radiation shielding on the Poly-Picosatellite Orbital Deployer (P-POD). The P-POD attaches to a launch vehicle transporting a primary spacecraft and takes the CubeSats out into their orbit. As the demand for interplanetary exploration grows, there is an equal increase in interest in sending CubeSats further out past their current regime. In a collaboration with NASA’s Jet Propulsion Laboratory (JPL), students from the Cal Poly CubeSat program worked …

Improving And Expanding The Capabilities Of The Poly-Picosatellite Orbital Deployer, David Pignatelli

Master's Theses

The Poly-Picosatellite Orbital Deployer (P-POD) has undergone a series of revisions over the years. The latest revision, described in this Master’s Thesis, incorporates new capabilities like EMI shielding, an inert gas purge system, and an electrical interface to the CubeSats after they are integrated into the P-POD. Additionally, some mass reduction modifications are made to the P-POD, while its overall strength is increased. The P-POD inert gas purge system successfully flew, on a previous revision P-POD. The P-POD components are analyzed to a set of dynamic loads for qualification, and successfully undergoes random vibration qualification testing. The P-POD encounters some …

Dual High-Voltage Power Supply For Use On Board A Cubesat, Nicholas Weiser

Master's Theses

Since their conception in 1999, CubeSats have come and gone a long way. The first few that went into space were more of a “proof of concept,” and were more focused on sending simple data and photographs back to Earth. Since then, vast improvements have been made by over 40 universities and private firms, and now CubeSats are beginning to look towards interplanetary travel. These small satellites could provide a cost effective means of exploring the galaxy, using off the shelf components and piggy-backing on other launch vehicles with more expensive payloads. However, CubeSats are traditionally launched into Low Earth …

Development Of Safety Standards For Cubesat Propulsion Systems, Liam Jon Cheney

Master's Theses

The CubeSat community has begun to develop and implement propulsion systems. This movement represents a new capability which may satisfy mission needs such as orbital and constellation maintenance, formation flight, de-orbit, and even interplanetary travel. With the freedom and capability granted by propulsion systems, CubeSat providers must accept new responsibilities in proportion to the potential hazards that propulsion systems may present.

The Cal Poly CubeSat program publishes and maintains the CubeSat Design Specification (CDS). They wish to help the CubeSat community to safety and responsibly expand its capabilities to include propulsive designs. For this reason, the author embarked on the …

Analysis Of An Inflatable Gossamer Device To Efficiently De-Orbit Cubesats, Robert A. Hawkins Jr.

Master's Theses

There is an increased need for spacecraft to quickly and efficiently de-orbit themselves as the amount of debris in orbit around Earth grows. Defunct spacecraft pose a significant threat to the LEO environment due to their risk of fragmentation. If these spacecraft are de-orbited at the end of their useful life their risk to future spacecraft is greatly lessened. A proposed method of efficiently de-orbiting spacecraft is to use an inflatable thin-film envelope to increase the body's area to mass ratio and thusly shortening its orbital lifetime. The system and analysis presented in this project is sized for use on …

Thermal Analysis Of A Monopropellant Micropropulsion System For A Cubesat, Erin C. Stearns

Master's Theses

Propulsive capabilities on a CubeSat are the next step in advancement in the Aerospace Industry. This is no longer a quest that is being sought by just university programs, but a challenge that is being taken on by all of the industry due to the low-cost missions that can be accomplished. At this time, all of the proposed micro-thruster systems still require some form of development or testing before being flight-ready. Stellar Exploration, Inc. is developing a monopropellant micropropulsion system designed specifically for CubeSat application.

The addition of a thruster to a CubeSat would expand the possibilities of what CubeSat …

A Generic Decision Making Framework For Autonomous Systems, Connor Lange

Master's Theses

With the rising popularity of small satellites, such as CubeSats, many smaller institutions previously incapable of developing and deploying a spacecraft have starting to do so. Institutions with a history of space flight, such as NASA JPL, have begun to put projects on CubeSats that would normally fly on much larger satellites. As a result, the institutions with space flight heritage have begun to port spacecraft software that was previously designed for much larger and more complex satellites to the CubeSat platform. Unfortunately for universities, who are the majority of all institutions devel- oping CubeSats, these ported systems are too …

A Gravity Gradient, Momentum-Biased Attitude Control System For A Cubesat, Ryan J. Sellers

Master's Theses

ExoCube is the latest National Science Foundation (NSF) funded space weather CubeSat and is a collaboration between PolySat, Scientific Solutions Inc. (SSI), the University of Wisconsin, NASA Goddard and SRI International. The 3U will carry a mass spectrometer sensor suite, EXOS, in to low earth orbit (LEO) to measure neutral and ionized particles in the exosphere and thermosphere. Measurements of neutral and ion particles are directly impacted by the angle at which they enter EXOS and which leads to pointing requirements. A combination of a gravity gradient system with a momentum bias wheel is proposed to meet pointing requirements while …

Calibration And Characterization Of Cubesat Magnetic Sensors Using A Helmholtz Cage, Justin Dean Foley

Master's Theses

Small satellites, and CubeSats in particular, have quickly become a hot topic in the aerospace industry. Attitude determination is currently one of the most intense areas of development for these miniaturized systems and future Cal Poly satellite missions will depend heavily on magnetometers. In order to utilize magnetometers as a viable source of attitude knowledge, precise calibration is required to ensure the greatest accuracy achievable. This paper outlines a procedure for calibrating and testing magnetometers on the next generation of Cal Poly CubeSates, utilizing a Helmholtz cage to simulate any desired orbital magnetic field that would be experienced by a …

Cubesat Mission Planning Toolbox, Brian Castello

Master's Theses

We are in an era of massive spending cuts in educational institutions, aerospace companies and governmental entities. Educational institutions are pursuing more training for less money, aerospace companies are reducing the cost of gaining ight heritage and the government is cutting budgets and their response times. Organizations are accomplishing this improved efficiency by moving away from large-scale satellite projects and developing pico and nanosatellites following the CubeSat specifications. One of the major challenges of developing satellites to the standard CubeSat mission requirements is meeting the exceedingly tight power, data and communication constraints.

A MATLAB toolbox was created to assist the …

Reliable Software Updates For On-Orbit Cubesat Satellites, Sean Fitzsimmons

Master's Theses

CubeSat satellites have redefined the standard solution for conducting missions in space due to their unique form factor and cost. The harsh environment of space necessitates examining features that improve satellite robustness and ultimately extend lifetime, which is typical and vital for mission success. The CubeSat development team at Cal Poly, PolySat, has recently redefined its standard avionics platform to support more complex mission capabilities with this robustness in mind. A significant addition was the integration of the Linux operating system, which provides the flexibility to develop much more elaborate protection mechanisms within software, such as support for remote on-orbit …

Feasibility Study Into The Use Of 3d Printed Materials In Cubesat Flight Missions, Daniel Fluitt

Master's Theses

The CubeSat Program has provided access to space for many universities, private companies, and government institutions primarily due to the low cost of CubeSat satellite development. While these costs are orders of magnitude lower than similarly capable nano-satellite missions, they are still outside of the budgetary constraints of many potential developers including university and high school clubs. Using 3D printed plastics in the production of CubeSat structures and mechanisms presents a large cost savings opportunity that will allow these institutions to participate in the development of these satellites, expanding the educational and scientific impact of the CubeSat Program.

Five rapid …

Pico-Satellite Integrated System Level Test Program, Marcus A. Ruddy

Master's Theses

Testing is an integral part of a satellite’s development, requirements verification and risk mitigation efforts. A robust test program serves to verify construction, integration and assembly workmanship, ensures component, subsystem and system level functionality and reduces risk of mission or capability loss on orbit.

The objective of this thesis was to develop a detailed test program for pico-satellites with a focus on the Cal Poly CubeSat architecture. The test program established a testing baseline from which other programs or users could tailor to meet their needs. Inclusive of the test program was a detailed decomposition of discrete and derived test …

Development Of Cubesat Vibration Testing Capabilities For The Naval Postgraduate School And Cal Poly San Luis Obispo, Marissa Brummitt

Master's Theses

The Naval Postgraduate School is currently developing their first CubeSat, the Solar Cell Array Tester CubeSat, or NPS-SCAT. Launching a CubeSat, such as NPS-SCAT, requires environmental testing to ensure not only the success of the mission, but also the safety of other CubeSats housed in the same deployer. This thesis will address the development of CubeSat vibration testing methodology at NPS, including subsystem testing, engineering unit qualification, and flight unit testing. In addition, the new Cal Poly CubeSat Test POD Mk III will be introduced and evaluated based upon comparison with the Poly Picosatellite Orbital Deployer (P-POD). Using examples from …

Autonomous Satellite Operations For Cubesat Satellites, Jason Lionel Anderson

Master's Theses

In the world of educational satellites, student teams manually conduct operations daily, sending commands and collecting downlinked data. Educational satellites typically travel in a Low Earth Orbit allowing line of sight communication for approximately thirty minutes each day. This is manageable for student teams as the required manpower is minimal. The international Global Educational Network for Satellite Operations (GENSO), however, promises satellite contact upwards of sixteen hours per day by connecting earth stations all over the world through the Internet. This dramatic increase in satellite communication time is unreasonable for student teams to conduct manual operations and alternatives must be …

On-Board Orbit Determination And 3-Axis Attitude Determination For Picosatellite Applications, John Arthur Bowen

Master's Theses

This thesis outlines an orbit determination and 3-axis attitude determination system for use on orbit as applicable to 1U CubeSats and other picosatellites. The constraints imposed by the CubeSat form factor led to the need for a simple configuration and relaxed accuracy requirements. To design a system within the tight mass, volume, and power constraints inherent to CubeSats, a balance between hardware complexity, software complexity and accuracy is sought. The proposed solution consists of a simple orbit propagator, magnetometers with a magnetic field look-up table, Sun sensors with an analytic Sun direction model, and the TRIAD method to combine vector …