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Full-Text Articles in Engineering

Machine Learning Methods For Rapid Inspection Of Automated Fiber Placement Manufactured Composite Structures, Christopher Sacco Jul 2019

Machine Learning Methods For Rapid Inspection Of Automated Fiber Placement Manufactured Composite Structures, Christopher Sacco

Theses and Dissertations

The advanced manufacturing capabilities provided through the automated fiber placement (AFP) system has allowed for faster layup time and more consistent production across a number of different geometries. This contributes to the modern production of large composite structures and the widespread adaptation of composites in industry in general and aerospace in particular. However, the automation introduced in this process increases the difficulty of quality assurance efforts and inspection. The AFP process can induce a number of manufacturing defects including wrinkles, twists, gaps, and overlaps. The manual identification of these defects is often laborious and requires a measure of expert knowledge. …


Development Of An Automated Fiber Placement Process For The Fabrication Of Thermoplastic Composite Laminates, Anthony M. Sabido Jul 2019

Development Of An Automated Fiber Placement Process For The Fabrication Of Thermoplastic Composite Laminates, Anthony M. Sabido

Theses and Dissertations

An automated fiber placement process is desired for manufacturing variable-stiffness thermoplastic composite laminates. By developing such a composite laminate, it is possible to take advantage of the tunable performance increases that are achievable by spatially steering individual tows. In addition, using a thermoplastic polymer as the matrix material has many advantages: a high toughness, ability to employ thermoplastic joining processes that do not require adhesives, long storage life, and lacks the need to be refrigerated. This process was experimentally developed, where the effect of various process parameters on the quality of the laminate were evaluated. An experimental AFP head was …


Experimental Analysis Of The Automated Fiber Placement Manufacturing Parameters For High And Low Tack Prepreg Material, Anis Baz Radwan Jul 2019

Experimental Analysis Of The Automated Fiber Placement Manufacturing Parameters For High And Low Tack Prepreg Material, Anis Baz Radwan

Theses and Dissertations

Automated Fiber Placement (AFP) is a flexible but complex manufacturing technique which is used to layup carbon fiber tows into flat or curved structures. That could be achieved through linear and steered paths of fibers. The quality of AFP layup is highly dependent on the manufacturing process parameters such as layup temperature, tow feedrate, compaction force, and tow tension. Understanding how those parameters affect the process is crucial for achieving the desirable quality and productivity. For this work, an experimental investigation is carried out to determine the processing window that yields optimal quality for two types of material: High tack …


Continuous Tow Path Generation For Constant And Variable Stiffness Composite Laminates On Single And Double Curved Surfaces, Caleb R. Pupo Apr 2019

Continuous Tow Path Generation For Constant And Variable Stiffness Composite Laminates On Single And Double Curved Surfaces, Caleb R. Pupo

Theses and Dissertations

A novel approach for the generation of steered tow paths on curved shell surfaces is presented. The approach is used to translate optimal theoretical analysis expressed from ply to ply as fiber angle distributions for steered laminates into discrete tow paths on planar, single and double curved surfaces. By adapting the multi mesh approach earlier developed by van Tooren and Elham [1–3] to the new tow path generation code. Two meshes are utilized, a coarse mesh which is generated during the optimization and contains the optimal fiber angle distributions, and a denser mesh obtained from tessellating the surface to better …