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Iowa State University

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Distillers grains

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Modeling The Effects Of Pelleting On The Logistics Of Distillers Grains Shipping, Kurt A. Rosentrater, Elif Kongar Dec 2009

Modeling The Effects Of Pelleting On The Logistics Of Distillers Grains Shipping, Kurt A. Rosentrater, Elif Kongar

Kurt A. Rosentrater

The energy security needs of energy importing nations continue to escalate. It is clear that biofuels can help meet some of the increasing need for energy. Theoretically, these can be produced from a variety of biological materials, including agricultural residues (such as corn stover and wheat straw), perennial grasses, legumes, algae, and other biological materials. Currently, however, the most heavily utilized material is corn starch. Industrial fuel ethanol production in the US primarily uses corn, because it is readily converted into fuel at a relatively low cost compared to other biomass sources. The production of corn-based ethanol in the US …


Costs Of Pelleting To Enhance The Logistics Of Distillers Grains Shipping, Kurt A. Rosentrater, Elif Kongar Oct 2009

Costs Of Pelleting To Enhance The Logistics Of Distillers Grains Shipping, Kurt A. Rosentrater, Elif Kongar

Kurt A. Rosentrater

Biofuels, especially corn-based ethanol, can help meet some of the increasing demand for transportation fuels. Currently, the most heavily utilized substrate is corn grain, which is readily converted into ethanol at a relatively low cost compared to other biomass sources. The production of ethanol in the U.S. has been dramatically increasing during the last several years; so too has the quantity of manufacturing coproducts. These nonfermentable residues are most often dried and sold as distillers dried grains with solubles – DDGS. Even though these materials are used to feed livestock in local markets, as the size of the industry continues …


Extrusion Studies Of Aquaculture Feed Using Distillers Dried Grains With Solubles And Whey, Nehru Chevanan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater Jun 2009

Extrusion Studies Of Aquaculture Feed Using Distillers Dried Grains With Solubles And Whey, Nehru Chevanan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Three isocaloric (3.5 kcal/g) ingredient blends containing 20, 30, and 40% distiller-dried grains with solubles (DDGS) along with 5% whey were prepared with a net protein content adjusted to 28% (wet basis [wb]). Other ingredients in the blends included soy flour, corn flour, fish meal, vitamin, and mineral mix. These blends were extruded in a single-screw extruder at 15, 20, and 25% (wb) moisture content and at 130 and 160 rpm screw speeds. Compared to previous research, the durability and unit density of the extrudates in this study were found to increase substantially by the addition of whey to the …


Effect Of Elusieve Fractionation On Physical Properties Of Distillers Dried Grains With Solubles (Ddgs), Kurt A. Rosentrater, Radhakrishnan Srinivasan Jun 2009

Effect Of Elusieve Fractionation On Physical Properties Of Distillers Dried Grains With Solubles (Ddgs), Kurt A. Rosentrater, Radhakrishnan Srinivasan

Kurt A. Rosentrater

The production of corn-based ethanol in the U.S. has been dramatically increasing in recent years, and consequently so has the quantity of coproduct materials generated from this processing sector. These streams are primarily utilized as livestock feed, and can partially offset the need for corn in feed rations. As the industry evolves, new technologies are being developed to improve the value proposition of the coproducts, especially distillers dried grains with solubles (DDGS). One of these is the Elusieve process, which combines sieving and air classification to accomplish fractionation of the DDGS into component-rich (i.e., protein, lipid, fiber) streams. Previous studies …


Examining The Effects Of Ethanol Processing And Drying Conditions On The Physical Properties Of Distillers Dried Grains With Solubles (Ddgs), Kurt A. Rosentrater, Brian A. Wrenn May 2009

Examining The Effects Of Ethanol Processing And Drying Conditions On The Physical Properties Of Distillers Dried Grains With Solubles (Ddgs), Kurt A. Rosentrater, Brian A. Wrenn

Kurt A. Rosentrater

The production of corn-based ethanol in the U.S. has been dramatically increasing in recent years, and consequently so has the quantity of coproduct materials generated from this processing sector. These streams are primarily utilized as livestock feed, which partially offsets the need for corn in feed rations. Because of its use as an animal feed, considerable research has been conducted into the nutritional properties, and to some extent the physical properties, of commerciallyavailable distillers dried grains with solubles (DDGS). There are, however, occasions when the quality of coproducts is not consistent. Thus questions regarding the influence of production operations on …


Properties Of Solvent Extracted Low-Oil Corn Distillers Dried Grains With Solubles, Kurt A. Rosentrater, Jennifer A. Saunders Jan 2009

Properties Of Solvent Extracted Low-Oil Corn Distillers Dried Grains With Solubles, Kurt A. Rosentrater, Jennifer A. Saunders

Kurt A. Rosentrater

Corn-based ethanol is exponentially growing in the US, as is the need for valuable uses for coproducts of the production process, such as distillers dried grains with solubles (DDGS). Currently, DDGS is used as livestock feed, thereby replacing some corn components in animal diets. As the industry continues to grow, there will be an increased need to find additional uses for DDGS. Physical and chemical properties of coproduct streams are becoming increasingly investigated, as these characteristics affect many aspects of utilization, such as target species, optimal dietary substitution rates, transportation, flowability, and behavior during storage. Potential avenues for future use …


Potential Bleaching Techniques For Use In Distillers Grains, Jessica A. Saunders, Kurt A. Rosentrater, Padmanaban G. Krishnan Jun 2007

Potential Bleaching Techniques For Use In Distillers Grains, Jessica A. Saunders, Kurt A. Rosentrater, Padmanaban G. Krishnan

Kurt A. Rosentrater

The ethanol industry is booming. And extensive research is currently being pursued to develop alternative uses for distillers dried grains (DDG) and distillers dried grains with solubles (DDGS), coproducts of the ethanol production process. Currently, DDG and DDGS are used exclusively as livestock feed. previous research has shown promising avenues for the use of DDG and DDGS in human foods. The low starch, high protein and high fiber grains seem ideally suited for medical conditions such as diabetes and Celiac's disease. Processing methods need to be investigated to create functional flours that can be used effectively. Refining aspects such as …


Methodology To Determine Soluble Content In Dry Grind Ethanol Coproduct Streams, Vykundeshwari Ganesan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan Jan 2006

Methodology To Determine Soluble Content In Dry Grind Ethanol Coproduct Streams, Vykundeshwari Ganesan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

Distillers grains and syrup are coproducts from fuel ethanol dry grind processing. Ethanol manufacturing is dramatically increasing in the United States, primarily in Midwestern states, and thus the availability of these feed products is also growing. Confusion currently exists in industrial nomenclature regarding "solubles" in these streams because no standards are in place. In our study, dissolved materials were considered soluble matter. We developed a methodology to determine the dry basis soluble content in condensed distillers solubles (CDS) and distillers dried grains with solubles (DDGS). A mass balance analytical approach was initially used, but results were not in good agreement …


Some Physical Properties Of Distillers Dried Grains With Solubles (Ddgs), Kurt A. Rosentrater Jan 2006

Some Physical Properties Of Distillers Dried Grains With Solubles (Ddgs), Kurt A. Rosentrater

Kurt A. Rosentrater

With the rapid growth in the fuel ethanol industry in recent years, considerable research is being devoted to determining distillers dried grains with solubles (DDGS) nutritional properties and to optimizing their inclusion in livestock diets; physical properties of these materials, however, have been largely ignored. Using standard laboratory methods, several physical properties for typical DDGS streams were determined, including moisture content, water activity, thermal properties (conductivity, resistivity, and diffusivity), bulk density, angle of repose, and color. The DDGS samples in this study were golden-brown in color and exhibited physical properties similar to other dry feed ingredients, such as hominy feed, …


Expanding The Role Of Systems Modeling: Considering Byproduct Generation From Biofuel Production, Kurt A. Rosentrater Jan 2006

Expanding The Role Of Systems Modeling: Considering Byproduct Generation From Biofuel Production, Kurt A. Rosentrater

Kurt A. Rosentrater

The bioethanol industry has been experiencing rapid growth over the past several years, and is expected to continue to increase production for the foreseeable future. A vital component to the success of this industry is the sales and marketing of processing residues, which are primarily sold as dried distillers grains with solubles (DDGS). Systems modeling, a technique that has been used to predict future demand for bioethanol, can also be used to determine potential byproduct generation rates. This paper discusses the development of one such model, and presents predicted generation of DDGS as well as carbon dioxide emissions from this …