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Iowa State University

Life Sciences

Coproducts

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Costs Of Pelleting To Enhance The Logistics Of Distillers Grains Shipping, Kurt A. Rosentrater, Elif Kongar Oct 2009

Costs Of Pelleting To Enhance The Logistics Of Distillers Grains Shipping, Kurt A. Rosentrater, Elif Kongar

Kurt A. Rosentrater

Biofuels, especially corn-based ethanol, can help meet some of the increasing demand for transportation fuels. Currently, the most heavily utilized substrate is corn grain, which is readily converted into ethanol at a relatively low cost compared to other biomass sources. The production of ethanol in the U.S. has been dramatically increasing during the last several years; so too has the quantity of manufacturing coproducts. These nonfermentable residues are most often dried and sold as distillers dried grains with solubles – DDGS. Even though these materials are used to feed livestock in local markets, as the size of the industry continues …


Survey Of Us Fuel Ethanol Plants, Jessica A. Saunders, Kurt A. Rosentrater Jul 2009

Survey Of Us Fuel Ethanol Plants, Jessica A. Saunders, Kurt A. Rosentrater

Kurt A. Rosentrater

The ethanol industry is growing in response to increased consumer demands for fuel as well as the renewable fuel standard. Corn ethanol processing creates the following products: 1/3 ethanol, 1/3 distillers grains, and 1/3 carbon dioxide. As the production of ethanol increases so does the generation of its coproducts, and viable uses continually need to be developed. A survey was mailed to operational US ethanol plants to determine current practices. It inquired about processes, equipment used, end products, and desired future directions for coproducts. Results indicated that approximately one-third of plant managers surveyed expressed a willingness to alter current drying …


Physical And Chemical Properties Of Corn Distillers Wet Grains, Kurt A. Rosentrater, R. Michael Lehman Jan 2008

Physical And Chemical Properties Of Corn Distillers Wet Grains, Kurt A. Rosentrater, R. Michael Lehman

Kurt A. Rosentrater

The production of corn-based ethanol in the United States is dramatically increasing, and consequently, so is the quantity of generated coproducts, all of which are currently fed to livestock. Distillers Wet Grain (DWG) is one of these coproduct feeds. Many studies have investigated the nutritional properties of DWG and the response of livestock (primarily beef and dairy) to inclusion of these ingredients in their diets. To date, physical properties have been largely ignored, but they are needed for the design of storage facilities and equipment. The objective of this research was to quantify physical and chemical property values for typical …


Physical Properties Of Low Oil Distillers Dried Grains With Solubles (Ddgs), Jessica A. Herr Saunders, Kurt A. Rosentrater Jun 2007

Physical Properties Of Low Oil Distillers Dried Grains With Solubles (Ddgs), Jessica A. Herr Saunders, Kurt A. Rosentrater

Kurt A. Rosentrater

Corn-based ethanol production is exponentially growing in the U.S. As the use of ethanol as a fuel source increases, so does the need to find valuable uses for coproducts of the production process, such as distillers dried grains with solubles (DDGS). DDGS is a good source of nutrients, energy, and protein. Currently DDGS is sold by ethanol processors as livestock feed, thereby increasing profit for the production plants. As the industry continues to grow, there will be a growing need to find additional uses for DDGS. Physical and chemical properties of coproduct streams are becoming increasingly investigated, as these characteristics …


Characterization Of Chemical And Physical Properties Of Distillers Dried Grain With Solubles (Ddgs) For Value Added Uses, Rumela Bhadra, K. Muthukumarappan, Kurt A. Rosentrater Jun 2007

Characterization Of Chemical And Physical Properties Of Distillers Dried Grain With Solubles (Ddgs) For Value Added Uses, Rumela Bhadra, K. Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

One of the fastest growing industries in the United States is the fuel ethanol industry. Since 2000 there has been an increase of more than 300%. There was production of 4.9 billion gallons of ethanol in 2006. The major coproducts from this industry include Distillers Dried Grains with Solubles (DDGS) and carbon dioxide. DDGS is used as a livestock feed since it contains high quantities of protein, fiber, amino acids, and other nutrients. The goal of this study was to quantify various chemical and physical properties of DDGS, Distillers Wet Grains (DWG), and Distillers Dried Grain (DDG) from several plants …


Physical Properties Of Distillers Dried Grains With Solubles (Ddgs), Kurt A. Rosentrater Jul 2006

Physical Properties Of Distillers Dried Grains With Solubles (Ddgs), Kurt A. Rosentrater

Kurt A. Rosentrater

The production of corn-based ethanol in the U.S. is dramatically increasing, and consequently so is the amount of coproduct materials generated from this processing sector. These streams are primarily utilized as livestock feed, which is a route that provides ethanol processors with a substantial revenue source and significantly increases the profitability of the production process. With the construction and operation of many new plants in recent years, these residuals do, however, have much potential for value-added processing and utilization in other sectors as well. Extensive research has been conducted into determining the nutritional properties of distillers dried grains with solubles …


Methodology To Determine Soluble Content In Dry Grind Ethanol Coproduct Streams, Vykundeshwari Ganesan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan Jan 2006

Methodology To Determine Soluble Content In Dry Grind Ethanol Coproduct Streams, Vykundeshwari Ganesan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

Distillers grains and syrup are coproducts from fuel ethanol dry grind processing. Ethanol manufacturing is dramatically increasing in the United States, primarily in Midwestern states, and thus the availability of these feed products is also growing. Confusion currently exists in industrial nomenclature regarding "solubles" in these streams because no standards are in place. In our study, dissolved materials were considered soluble matter. We developed a methodology to determine the dry basis soluble content in condensed distillers solubles (CDS) and distillers dried grains with solubles (DDGS). A mass balance analytical approach was initially used, but results were not in good agreement …


Some Physical Properties Of Distillers Dried Grains With Solubles (Ddgs), Kurt A. Rosentrater Jan 2006

Some Physical Properties Of Distillers Dried Grains With Solubles (Ddgs), Kurt A. Rosentrater

Kurt A. Rosentrater

With the rapid growth in the fuel ethanol industry in recent years, considerable research is being devoted to determining distillers dried grains with solubles (DDGS) nutritional properties and to optimizing their inclusion in livestock diets; physical properties of these materials, however, have been largely ignored. Using standard laboratory methods, several physical properties for typical DDGS streams were determined, including moisture content, water activity, thermal properties (conductivity, resistivity, and diffusivity), bulk density, angle of repose, and color. The DDGS samples in this study were golden-brown in color and exhibited physical properties similar to other dry feed ingredients, such as hominy feed, …