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Iowa State University

Life Sciences

Biofuels Coproducts

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Overview Of Fuel Ethanol Production And Distillers Grains, Kurt A. Rosentrater Jan 2012

Overview Of Fuel Ethanol Production And Distillers Grains, Kurt A. Rosentrater

Kurt A. Rosentrater

Modern societies face many challenges, including growing populations, increased demands for food, clothing, housing, consumer goods, and the concomitant raw materials required to produce all of these. Additionally, there is a growing need for energy, which is most easily met by use of fossil fuels (e.g., coal, natural gas, and petroleum). In 2008, the overall U.S. demand for energy was 99.3 x 1015 Btu (1.05 x 1014 MJ); 84% of this was supplied by fossil sources (U.S. EIA, 2009). Transportation fuels accounted for 28% of all energy consumed during this time, and nearly 97% of this came from fossil sources. …


Manufacturing Of Fuel Ethanol And Distillers Grains—Current And Evolving Processes, Kurt A. Rosentrater, Klein Ileleji, David B. Johnson Jan 2012

Manufacturing Of Fuel Ethanol And Distillers Grains—Current And Evolving Processes, Kurt A. Rosentrater, Klein Ileleji, David B. Johnson

Kurt A. Rosentrater

Before examining all of the different possible uses of distillers dried grains with solubles (DDGS), a discussion regarding ethanol and DDGS production methods is warranted. This chapter will cover current production processes and some of the new practices that have been developed and are being adopted at plants, including front-end fractionation and back-end fractionation. Additionally, standard coproduct definitions will be discussed, as they govern the marketing and sales of these materials.


Toward A Scientific Understanding Of Ddgs, Keshun Liu, Kurt A. Rosentrater Jan 2012

Toward A Scientific Understanding Of Ddgs, Keshun Liu, Kurt A. Rosentrater

Kurt A. Rosentrater

Recently, many people have asked what the fuel ethanol industry is going to do about the growing piles of nonfermented leftovers. Actually this question has been around for quite some time. As early as the 1940s, one report stated that "Grain distillers have developed equipment and an attractive market for their recovered grains" (Boruff, 1947), while another report described that "Distillers are recovering, drying, and marketing their destarched grain stillage as distillers dried grains and dried solubles" (Boruff, 1952). So it appears that a viable solution had already been developed as far back as the 1940s. And by the early …


Overview Of Corn-Based Fuel Ethanol Coproducts: Production And Use, Kurt A. Rosentrater Aug 2011

Overview Of Corn-Based Fuel Ethanol Coproducts: Production And Use, Kurt A. Rosentrater

Kurt A. Rosentrater

Modern societies face many challenges, including growing populations, increased demands for food, clothing, housing, consumer goods, and the raw materials required to produce all of these. Additionally, there is a growing need for energy, which is most easily met by use of fossil fuels (e.g., coal, natural gas, petroleum). For example, in 2008, the overall U.S. demand for energy was 99.3 x 1015 Btu (1.05 x 1014 MJ); 84% of this was supplied by fossil sources. Transportation fuels accounted for 28% of all energy consumed during this time, and nearly 97% of this came from fossil sources. Domestic production of …


Microbial Development In Distillers Wet Grains Produced During Fuel Ethanol Production From Corn (Zea Mays), R. Michael Lehman, Kurt A. Rosentrater Jan 2007

Microbial Development In Distillers Wet Grains Produced During Fuel Ethanol Production From Corn (Zea Mays), R. Michael Lehman, Kurt A. Rosentrater

Kurt A. Rosentrater

Distillers grains are coproduced with ethanol and carbon dioxide during the production of fuel ethanol from the dry milling and fermentation of corn grain, yet there is little basic microbiological information on these materials. We undertook a replicated field study of the microbiology of distillers wet grains (DWG) over a 9 day period following their production at an industrial fuel ethanol plant. Freshly produced DWG had a pH of about 4.4, a moisture content of about 53.5% (wet mass basis), and 4 x 10(5) total yeast cells/g dry mass, of which about 0.1% were viable. Total bacterial cells were initially …


Analytical And Experimental Studies Of Properties Of Ethanol Coproduct-Filled Plastics, Robert Tatara, Andrew Otieno, Srikrishna Suraparaju, Kurt A. Rosentrater Oct 2006

Analytical And Experimental Studies Of Properties Of Ethanol Coproduct-Filled Plastics, Robert Tatara, Andrew Otieno, Srikrishna Suraparaju, Kurt A. Rosentrater

Kurt A. Rosentrater

As the renewable fuels industry continues to grow, the quantity of resulting byproducts has expanded in tandem. Currently, these materials are primarily used for animal feed, but at some point will saturate the animal feeds market. Thus, it is necessary to investigate alternative methods and applications by which these coproducts can be utilized. One potential application for these process residues involves plastics manufacturing. Due, in part, to the increasing cost of resins and conventional fillers, alternate fillers have been increasingly sought. Many of these include biological materials such as grasses, bamboo, starch, chicken feathers, soy protein, and cellulose. Not only …