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Phase Change Materials For Thermal Management Of Kennedy Library Study Rooms, Colin J. Empey Jun 2018

Phase Change Materials For Thermal Management Of Kennedy Library Study Rooms, Colin J. Empey

Materials Engineering

The overall purpose of this study was to find a phase change material (PCM) or a combination of PCMs as a thermal management solution for the fifth-floor study rooms in Kennedy Library. First and foremost, the PCM must take in heat to change phase. A PCM would be a better candidate the more heat it needs to change phase. To quantify this, the team utilized a DSC to find how much energy each candidate PCM required to change phase. Coconut oil, palm oil, and white chocolate were found to have the best ability to absorb heat. Secondly, the PCM should …


Development Of Low Cost, Environmentally Friendly And High Strength Carbon Foams From Bread And Cake, Laura Mountain-Tuller Jun 2018

Development Of Low Cost, Environmentally Friendly And High Strength Carbon Foams From Bread And Cake, Laura Mountain-Tuller

Materials Engineering

Carbon foam is a high niche material that consists of a highly porous, three-dimensional cellular network that is characterized by extremely high strength-to-weight ratios and low thermal conductivity. Due to these properties, carbon foams excel in structural and thermal applications, especially in the aerospace industry. Typically, carbon foams are formed through a heating process called pyrolysis of polymer precursors with high carbon content. This process is done at high temperatures in an oxygen free environment. These precursors are expensive to make and use toxic chemicals to produce, therefore, there is a push to find an environmentally friendly and cost-effective method …


The Effects Of Varying Composition And Build Direction On Direct Metal Deposition Fabricated Inconel 718, Abigail P. Nilan, Jessica M. Fordham Jun 2018

The Effects Of Varying Composition And Build Direction On Direct Metal Deposition Fabricated Inconel 718, Abigail P. Nilan, Jessica M. Fordham

Materials Engineering

Inconel 718 (IN718) is a popular wrought superalloy, and is currently being investigated for additive manufacturing (AM) applications in the aerospace industry. However, overaging and the presence of microcracks have caused a significant reduction in properties. The purpose of this study is to meet or exceed the mechanical properties of wrought IN718 by varying the composition and build direction of the AM alloy. Alternative compositions were selected with Oerlilon Metco’s Rapid Alloy Development (RAD) software, and differ in niobium content, which increases the fraction of the primary strengthening phase (γʺ). Direct metal deposition (DMD) was used to fabricate the samples, …


Development Of Test Methods For Measuring Fiber Misalignment And Warping In Honeycomb-Core Composite Panels, Wyatt Taylor, Haripriya Nilakantan Jun 2018

Development Of Test Methods For Measuring Fiber Misalignment And Warping In Honeycomb-Core Composite Panels, Wyatt Taylor, Haripriya Nilakantan

Materials Engineering

Zodiac Aerospace manufactures honeycomb-core composite panels to be used in aircraft cabin interior components. During the manufacturing process, some panels become warped such that they cannot be used for their designated aircraft cabin components. As a result, these panels are scrapped because they cannot be recycled. About 44 to 90% of panels become warped during manufacturing. Warping is caused by many factors, including layer misalignment, processing parameters such as temperature and pressure gradients, and fiber misalignment in the prepregs. Currently, Zodiac does not have any data on the effect of fiber misalignment on panel warpage, so a testing protocol was …


Anomalous 304 Stainless Steel Mechanical Properties In Medical Guide Wires, Andrew Joseph Freeman Jun 2018

Anomalous 304 Stainless Steel Mechanical Properties In Medical Guide Wires, Andrew Joseph Freeman

Materials Engineering

Stainless steel medical guide wire cores, processed by Abbott Vascular, are returning anomalous mechanical properties upon strain hardening and heat treatment. As theory dictates, mechanical strength properties increase with strain hardening, and decrease with an annealing treatment. The opposite response is being observed. This is counter intuitive to fundamental materials knowledge, and a perfect materials engineering paradox. This project was designed to characterize these behaviors, and attempt to determine causation. To accomplish this, tensile testing of all processing steps mapped the mechanical property evolution of the wire. Published literature research revealed the potential of nitrogen and chromium solid state diffusion …


Effects Of Head Formation And Heat Treatment On The Mechanical Properties Of Connecting Rod Bolts, Caleb A. Leavitt, Matthew R. Lauretta Jun 2018

Effects Of Head Formation And Heat Treatment On The Mechanical Properties Of Connecting Rod Bolts, Caleb A. Leavitt, Matthew R. Lauretta

Materials Engineering

Oliver Racing Parts (ORP; Charlevoix, Michigan) is looking to optimize their manufacturing process for high-strength connecting rod bolts. A high yield strength is desired for the bolts because deformation would result in catastrophic engine failure. The bolts were made of H11, a chromium hot-work tool steel; and MLX17, a precipitation hardenable stainless steel. Tensile testing was performed to determine the tensile and yield strengths of the bolts. Fracture surfaces were imaged via scanning electron microscopy to characterize the failure modes. To observe the effects of bolt heading on microstructure and bolt strength, two batches of MLX17 were prepared; one batch …


Investigation Of Narloy-Z Yield Strength In Response To Changes In Ingot Processing And Heat Treatment, Stanley C. Goto, Sarah E. Wattenberg Jun 2018

Investigation Of Narloy-Z Yield Strength In Response To Changes In Ingot Processing And Heat Treatment, Stanley C. Goto, Sarah E. Wattenberg

Materials Engineering

This study investigates the effect of cooling rate on the yield strength of NARloy-Z. NARloy-Z is a copper-based alloy with 3 wt.% silver and 0.5 wt.% zirconium. The types of NARloy-Z were classified by the ingot processing (old or new) and the material lot (old or new). There were three variations of NARloy-Z in this study: old processing and material (Old/Old); old processing and new material (Old/New); and new processing and material (New/New). NARloy-Z undergoes a braze thermal cycle and age (BTCA) heat treatment for its application, and a single cooling rate within the BTCA was manipulated in this study. …


Temper Response Of A Vanadium Microalloy Steel, Bradley W. Hostetler Jun 2018

Temper Response Of A Vanadium Microalloy Steel, Bradley W. Hostetler

Materials Engineering

This investigation details the effect of a quench-and-temper processing treatment on the mechanical properties of a microalloy steel being considered for use as a pipeline flange. Microalloy steels are normally processed via Thermo-Mechanically Controlled Processing (TMCP) due to the increased strength from ferrite grain refinement; however, the geometry of a pipeline flange requires post processing beyond TMCP which diminishes the strengthening effect provided by TMCP. The purpose of this research project is to determine the mechanical properties produced when a vanadium microalloy steel is quenched and tempered. The two major considerations are the effect of tempering time on properties and …


Synthesis Of Ɣ-Cyclodextrin Metal Organic Frameworks And The Encapsulation Of Caffeine And Theophylline, Evan Noel Sommerville, Riley Andrew Harden Jun 2018

Synthesis Of Ɣ-Cyclodextrin Metal Organic Frameworks And The Encapsulation Of Caffeine And Theophylline, Evan Noel Sommerville, Riley Andrew Harden

Materials Engineering

Nanoporous, non-toxic, ɣ-cyclodextrin metal organic frameworks (𝛾-CDMOFs) have potential applications in fields such as drug delivery and organic compound storage. The properties of many methylxanthines (alkaloids such as caffeine and theophylline) could be improved through 𝛾-CDMOF encapsulation, yet little research has been performed on the subject. In this study, 𝛾-CDMOFs were synthesized in order to 1. Determine if the vapor diffusion synthesis method can produce 𝛾-CDMOF crystals that replicate those in literature and 2. Determine if 𝛾-CDMOFs are able to encapsulate methylxanthines. The 𝛾-CDMOFs were synthesized through vapor diffusion of methanol in a solution of ɣ-cyclodextrin and potassium hydroxide (KOH). …


Next Generation Protocol: Innovating A Resilient Future, Andrew Steven Rudnick, Jamie Cannady, Joe Decesaro, Juan A. Ortiz Salazar Jun 2018

Next Generation Protocol: Innovating A Resilient Future, Andrew Steven Rudnick, Jamie Cannady, Joe Decesaro, Juan A. Ortiz Salazar

Materials Engineering

Conventional practices do not account for product life beyond end-of-sale – these practices are not sustainable. We have developed an end-of-life protocol that includes a metric that we call the Recovery Rating. The objectives of this Next Generation Protocol, beyond supporting the United Nations’ Sustainable Development Goals, are to encourage the production of goods designed for recovery and to promote the collaboration between consumers, the public, and the private sector to recover goods at their end-of-life. The Recovery Rating that we propose evaluates and quantifies recovery potential of products. The Recovery Rating, which is normed against embodied energy from the …


Exploring The Relationship Between Cellular Structure And Mechanical Properties Of Polymer Foams, Timothy Lee Tan Jun 2018

Exploring The Relationship Between Cellular Structure And Mechanical Properties Of Polymer Foams, Timothy Lee Tan

Materials Engineering

Polymer foams are the material of choice for applications that require comfort, cushioning, and high energy absorption. While popular, the relationship between their microstructure and their mechanical properties is not yet strongly predictable. The aim of this project is to look at the different relationships between the area or volume occupied by pores compared to the amount of solid material and determine which method of quantifying this relationship will provide the best prediction of mechanical properties. To examine this relationship, foams of various densities made from either ethylene-co-vinyl acetate or thermoplastic polyurethane were first physically characterized through three methods: (1) …


Solar Cell Potential Induced Degradation Sensor, Luc Alexandre Tousignant Jun 2018

Solar Cell Potential Induced Degradation Sensor, Luc Alexandre Tousignant

Materials Engineering

It is important to maintain Photovoltaic (PV) cells and protect them from damage mechanisms like Potential Induced Degradation (PID), which can contribute to shorter lifespans and lower efficiencies. Current leakage through cell encapsulation can cause charge migration in PV cells that reduces the maximum quantum efficiency, which is the cause of PID. An experiment was setup to determine the feasibility of a non-silicon sensor able to produce similar leakage behavior to traditional PV cells under recorded humidity conditions. Thin sheet metals were encapsulated in EVA, a common PV encapsulant polymer, and mounted in aluminum framing. Three sensors, along with a …


Heat Treatment Control Of Residual Stress And Microstructure Of 3d-Printed 316l Stainless Steel, Hajime Yamanaka, Katherine Adelman, Kent Nakano Jun 2018

Heat Treatment Control Of Residual Stress And Microstructure Of 3d-Printed 316l Stainless Steel, Hajime Yamanaka, Katherine Adelman, Kent Nakano

Materials Engineering

One of the major drawbacks of selective laser melting (SLM) as a form additive manufacturing is that it produces parts with severe residual stress that leads to poor mechanical performance due to the thermal cycling of the printing process. In this project, two different heat treatments (high temperature annealing and low temperature annealing) are applied to 316L stainless steel subsized tensile bars fabricated by SLM process to minimize the amount of residual stress in the samples. Residual stress is indirectly measured by X-ray diffraction (XRD), as well as microscopic analysis, hardness testing, and tensile testing are applied to characterize the …


Preparation And Characterization Of Eva/Cort Microparticles For Rattlesnake Endocrinology Studies, Alexander C. Pauer Jun 2018

Preparation And Characterization Of Eva/Cort Microparticles For Rattlesnake Endocrinology Studies, Alexander C. Pauer

Materials Engineering

No abstract provided.


In Situ Sem Solidification Study Of Ga And Egain: A Characterization Technique For Monitoring The Microstructural Evolution Of Liquid Metals, Jeremy Geovann Del Aguila Jun 2018

In Situ Sem Solidification Study Of Ga And Egain: A Characterization Technique For Monitoring The Microstructural Evolution Of Liquid Metals, Jeremy Geovann Del Aguila

Materials Engineering

Scanning electron microscopy (SEM) video recording is used to characterize the solidification of small volumes of 99.999% pure gallium (Ga) and eutectic gallium-indium (eGaIn) under a high vacuum environment. Specimen are superheated to 55℃ using a hot plate, cast into spherical droplets, and cooled in situ by means of a Peltier cooling stage. Special attention is given to the preparation of the specimen prior to viewing because of gallium and its alloys’ nature to form an oxide layer when melted and air cooled. The oxide acts as a skin that inhibits the observation of microstructural features during solidification. Heated samples …


Analysis Of The Low-Cycle Fatigue Behavior Of Silicone Rubber For Biomedical Balloons, Chase Cooper Jun 2018

Analysis Of The Low-Cycle Fatigue Behavior Of Silicone Rubber For Biomedical Balloons, Chase Cooper

Materials Engineering

The development of a medical drug delivery device that allows for the deployment drugs into the adventitial tissue of blood vessels requires the inflation of a silicone elastomer. The inflated silicone must be able to consistently endure multiple loading cycles without failing so that the device can operate reliably. There are multiple methods of processing the silicone for the device and the goal of this study is to examine the effect of the various processing methods on the characteristics of the silicone. The Dynamic Mechanical Analysis Machine (DMA) is used to model the conditions of the device’s application by performing …