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Mechanical Design And Optimization Of An Interactive Animatronic Bald Eagle, Eric Burns

Phi Kappa Phi Research Symposium (2012-2016)

Animatronics is a specialized sub-category of mechatronics, a fusion of mechanical and electrical engineering. The field has grown from small, individual projects into a major industry. As animatronics progress, mechanical engineers are pushed to design internal structures which occupy ever-decreasing spaces and to ensure designs can undergo maintenance and modifications smoothly. This research investigates methods of reducing space required for mechanisms and several other beneficial methods of development as well as varying satisfactions for audiences when exposed to actor-controlled systems rather than pre-scripted functions. The mechanical systems are designed using CAD software available at Georgia Southern. On-campus, resources are used …

Magnetic Bearing For Bently Nevada Rk4 Rotor Kits, Sean Fowler, Garrett Olson

Mechanical Engineering

Active Magnetic Bearings (AMB) are contact free bearings that support loads by magnetic levitation. This is accomplished by generating magnetic forces with electric current through a series of electromagnets surrounding a suspended rotor mass. Along with a set of electromagnets, an AMB assembly also consists of power amplifiers for each electromagnet, a controller, and proximity sensors. The proximity sensors provide rotor position feedback to the control system, which modulates power to the amplifiers [4]. Magnetic bearings are used in several industrial applications today, including but not limited to compressors, turbines, pumps, motors, and generators. Advantages of their utility include very …

Cal Poly Supermileage Electronic Fuel Injection, Alexander Pink

Electrical Engineering

Cal Poly Supermileage is a student-run engineering club that builds prototype gasoline vehicles optimized maximum fuel-efficiency. To power their vehicles, the Supermileage team makes use of single-cylinder, 4-stroke, electronically fuel-injected (EFI) gasoline engines. This report details the development, iterative design & test cycles, and integration of an EFI system for the Supermileage club. This project develops an EFI system that interfaces to the most common types of sensors found in the low-power Supermileage-range of engines, including throttle-position sensors, manifold absolute pressure sensors, gear-tooth hall-effect sensors, variable-reluctance position sensors, engine coolant temperature sensors, intake air temperature sensors, and exhaust oxygen sensors. …

Final Design Report For An Automatic Diffraction Grating, Timothy Jung, Edlin Garcia, Kelly Rorden

Mechanical Engineering

The Automatic Diffraction Grating project explored using said technology to measure the angular separation between binary stars. This system would be a dramatic improvement from the current, fixed and manually adjusted diffraction gratings in use, increasing the capability of observatories to conduct autonomous studies of binary systems. Ideally, realizing such a system would be accomplished using a simple design and off the shelf parts, so that the project could easily replicated. The design of this system was approached with a broad look at the possible mechanisms that could be used to effectively construct an Automatic Diffraction Grating, as well as …

Telepresence: Design, Implementation And Study Of An Hmd-Controlled Avatar With A Mechatronic Approach, Darren Michael Chan

Master's Theses

Telepresence describes technologies that allow users to remotely experience the sensation of being present at an event without being physically present. An avatar exists to represent the user whilst in a remote location and is tasked to collect stimuli from its immediate surroundings to be delivered to the user for consumption. With the advent of recent developments in Virtual Reality technology, viz., head-mounted displays (HMDs), new possibilities have been enabled in the field of Telepresence. The main focus of this thesis is to develop a solution for visual Telepresence, where an HMD is used to control the direction of a …

Design And Implementation Of An Interactive Animatronic System For Guest Response Analysis, Brian Burns

GS4 Georgia Southern Student Scholars Symposium

For nearly half a century, animatronic figures have provided entertainment in the theme park industry by simulating life-like animations and sounds. These figures enhance the storytelling experience by stimulating visual and audio senses among guests. Animatronics must be identified as human partners to establish status for dynamic interactions for enhanced acceptance and effectiveness as socially-interactive agents. An animatronic dragon, Kronos, has been designed, fabricated and implemented with human-identification sensors. The primary sensor input comes from an infrared camera, the PrimeSense Carmine, and includes an Arduino Mega 2560 as the center of control. Using the data from the depth camera, people …

Mechatronics Design Process With Energy Optimization For Industrial Machines, Aderiano Medeiros Da Silva

Dissertations (1934 -)

The need for designing industrial machines with higher energy efficiency, reliability, flexibility, and accuracy has increased to satisfy market demand for higher productivity at reduced costs in a sustainable manner. As machines become more complex, model-based design is essential to overcome the challenges in mechatronic system design. However, a well-designed mechanical system with a well-designed and tuned control system are not sufficient for machines to operate at high-performance conditions; this also heavily depends on trajectory planning and the appropriate selection of the motors controlling the axes of the machine. In this work, a model-based design approach to properly select motors …

Mechatronic Education At The Faculty Of Technical Sciences Novi Sad, Gordana Ostojić, Vukica Jovanović, Drazan Kozak, Zeljko Ivandić, Stevan Stankovski

Engineering Technology Faculty Publications

The emerging engineering field of mechatronics has caught the attention of many engineering professionals, academics and government officials in recent years, nationally and globally. The main reason for this is that many modern products are no longer purely electrical and electronic or mechanical. Moreover, they are integrated multidisciplinary products which are made from subsystems which require engineering knowledge of different disciplines. Hence, increasing number of universities is offering courses, certificates and programs at undergraduate and graduate levels in the area of mechatronics. This paper presents an educational program in mechatronics at the Faculty of Technical Sciences, University of Novi Sad, …

Energy Harvesting From Atmospheric Variations - Theory And Test, John Wagner, Gibran Ali, David Moline, Todd Schweisinger

John Wagner

The last two decades have offered a dramatic rise in the use of digital technologies such as wireless sensor networks that require small isolated power supplies. Energy harvesting, a method to gather energy from ambient sources including sunlight, vibrations, heat, etc., has provided some success in powering these systems. One of the unexplored areas of energy harvesting is the use of atmospheric temperature variations to obtain usable energy. This paper investigates an innovative device to extract energy from atmospheric variations using ethyl chloride filled mechanical bellows. The apparatus consists of a bellows filled with ethyl chloride working against a spring …

Implementing Mechatronics Design Methodology In Mechanical Engineering Technology Senior Design Projects At The Old Dominion University, Vukica M. Jovanovic, Jennifer G. Michaeli, Otilia Popescu, Moustafa R. Moustafa, Mileta Tomovic, Alok K. Verma, Cheng Y. Lin

Engineering Technology Faculty Publications

In recent years, the nature of engineering design has changed due to advances in embedded system design and computer technologies. It is rare to engineer a purely mechanical design that does not incorporate electrical and electronic components. Mechanical engineers and mechanical engineering technologists must possess a multi-disciplinary knowledge with the understanding of both mechanical and electrical systems. For this purpose, undergraduate programs in engineering technology have added mechatronics courses to their curriculum. Mechatronics is a design process that is multi-disciplinary in nature and integrates principles of many engineering disciplines including, but not limited to, mechanical engineering, electrical engineering, and controls …

A Proposed Learner-Centered Mechatronics Engineering Instructional Program, Patrick N. Currier, Richard Goff, Janis Terpenny

Patrick N. Currier

This paper examines the need and requirements for a mechatronics degree program. The results of a survey of the few existing programs in this field are provided. Then, using a case study example for Virginia Tech, a proposed mechatronics curriculum based on a learner-centered paradigm is described. The curriculum combines existing courses in mechanical, electrical, and computer engineering with new, hands-on courses to provide students with a chance to practice and explore the subject matter in ways consistent with the demands of both industry and accreditation. This program, if implemented, could provide a university with a unique offering to attract …

Robotic Fingerspelling Hand For The Deaf-Blind, Jerry Vin

Master's Theses

Because communication has always been difficult for people who are deaf-blind, The Smith-Kettlewell Eye Research Institute (SKERI), in conjunction with the California Polytechnic State University Mechanical Engineering department, has commissioned the design, construction, testing, and programming of a robotic hand capable of performing basic fingerspelling to help bridge the communication gap. The hand parts were modeled using SolidWorks and fabricated using an Objet rapid prototyper. Its fingers are actuated by 11 Maxon motors, and its wrist is actuated by 2 Hitec servo motors. The motors are controlled by Texas Instruments L293D motor driver chips, ATtiny2313 slave microcontroller chips programmed to …

Bocce Ball Launcher: An Adaptive Bocce Ball Device, Jake Deschamps, Megan Hughes, Thomas Lynch

Mechanical Engineering

This report details the adaptive bocce launching device created by Team B.A.L.L. and theprocess of designing, building and testing it. The final design was a wirelessly controlled pneumatic catapult capable of propelling a bocce ball such that it would land fifteen feet away and roll the length of the wheelchair accessible bocce courts located at the Colony Park Community Center in Atascadero. A wide variety of users are supported because the system is controlled by a single button which can be actuated by the user’s hand, forearm, head or anything else they are able to move. The catapult allows the …

A Model Predictive Control Approach To Roll Stability Of A Scaled Crash Avoidance Vehicle, Nikola John Linn Noxon

Master's Theses

In this paper, a roll stability controller (RSC) is presented based on an eight degree of freedom dynamic vehicle model. The controller is designed for and tested on a scaled vehicle performing obstacle avoidance maneuvers on a populated test track. A rapidly-exploring random tree (RRT) algorithm is used for the vehicle to execute a trajectory around an obstacle, and examines the geographic, non-homonymic, and dynamic constraints to maneuver around the obstacle. A model predictive controller (MPC) uses information about the vehicle state and, based on a weighted performance measure, generates an optimal trajectory around the obstacle. The RSC uses the …

Nanoindentation And Micro-Mechanical Fracture Toughness Of Electrodeposited Nanocrystalline Ni-W Alloy Films

A.S. Md Abdul Haseeb

Nanocrystalline nickel-tungsten alloys have great potential in the fabrication of components for microelectromechanical systems. Here the fracture toughness of Ni-12.7 at.%W alloy micro-cantilever beams was investigated. Micro-cantilevers were fabricated by UV lithography and electrodeposition and notched by focused ion beam machining. Load was applied using a nanoindenter and fracture toughness was calculated from the fracture load. Fracture toughness of the Ni-12.7 at.%W was in the range of 1.49-5.14 MPa √m. This is higher than the fracture toughness of Si (another important microelectromechanical systems material), but considerably lower than that of electrodeposited nickel and other nickel based alloys. © 2012 Elsevier …

Nanoindentation And Micro-Mechanical Fracture Toughness Of Electrodeposited Nanocrystalline Ni-W Alloy Films

A.S. Md Abdul Haseeb

Nanocrystalline nickel-tungsten alloys have great potential in the fabrication of components for microelectromechanical systems. Here the fracture toughness of Ni-12.7 at.%W alloy micro-cantilever beams was investigated. Micro-cantilevers were fabricated by UV lithography and electrodeposition and notched by focused ion beam machining. Load was applied using a nanoindenter and fracture toughness was calculated from the fracture load. Fracture toughness of the Ni-12.7 at.%W was in the range of 1.49-5.14 MPa √m. This is higher than the fracture toughness of Si (another important microelectromechanical systems material), but considerably lower than that of electrodeposited nickel and other nickel based alloys. © 2012 Elsevier …

Modeling, Simulation And Experimental Verification Of An Electric Bicycle With Regenerative Braking, Maulik Kalolia

ETD Archive

Electric bicycles are widely available in user markets. However their use as a daily commuting vehicle is limited due to the need for frequent recharging. This thesis focuses on the mathematical modeling of electrical bicycle with regenerative breaking. Basic bond graphs methods are discussed here to develop state space models for mechatronic systems. A bond graph based mathematical model of an electric bicycle with regeneration is developed in this thesis. Mathematical models are tested in simulation, generating different road scenarios. Parameters required for the simulation are calculated using an experimental setup. The thesis shows the capability of bond graphs to …

Virtual Prototyping Of A Mechatronics Device, Ryne P. Mchugh

Purdue Polytechnic Directed Projects

Mechanical, electrical, and embedded software engineering are being combined in modern products. This combination has come to be known as mechatronics. The high level of multidisciplinary interaction makes it difficult for collaboration and use of computers in Mechatronics’ design.

Dassault Systems’ SolidWorks and National Instruments’ LabVIEW are industrial grade softwares that can be used in the development and deployment phase of engineering design. SolidWorks is used for physical modeling and analysis of geometric parts, while LabVIEW is used as a programming language for control logic and data acquisition. National Instruments has developed a module, known as SoftMotion, which allows communication …

Mechatronics Application To Solar Tracking, Danny L. Rodriguez Jr

Purdue Polytechnic Directed Projects

The purpose of this was to design and implement a two-axis solar tracking system utilizing the National Instruments C-Rio real time controller. In order to accomplish this a prototype was modeled in CAD. This prototype used two 12 V DC motors to change a solar panel's rotation and tilt based on feedback data from three cadmium sulfide photoresistors. This configuration was chosen for its ability to create both a left-right rotational and an up/down tilt differential. In Addition this approach uses National Instruments Labview to control a solar tracking system. Using Labview add uniqueness to this project by adding a …

A Proposed Learner-Centered Mechatronics Engineering Instructional Program, Patrick N. Currier, Richard Goff, Janis Terpenny

Mechanical Engineering - Daytona Beach

This paper examines the need and requirements for a mechatronics degree program. The results of a survey of the few existing programs in this field are provided. Then, using a case study example for Virginia Tech, a proposed mechatronics curriculum based on a learner-centered paradigm is described. The curriculum combines existing courses in mechanical, electrical, and computer engineering with new, hands-on courses to provide students with a chance to practice and explore the subject matter in ways consistent with the demands of both industry and accreditation. This program, if implemented, could provide a university with a unique offering to attract …

Mechatronic Tools For The Modeling And Design Of Servo Motor Actuated Belt Driven Motion Systems, Robert William Copsey

Master's Theses (2009 -)

Mechatronics is defined as the synergistic integration of physical systems, electronics, controls, and computers through the design process, from the very start of the design process, thus enabling complex decision making. This definition reveals the elements involved yet it eludes to the complexity and the constant balance of tradeoffs which are prevalent in the context of applying Mechatronics to a successful design process. This work pursues the use of various tools for the application of Mechatronics to the modeling and design of a servo motor driven motion system.

The use of Mechatronics is pervasive in and among today's highly integrated …

The Role Of Mechanical Design In Mechatronics Education, John Gardner

Mechanical and Biomedical Engineering Faculty Publications and Presentations

A survey of Mechatronics course offerings around the United States shows a rich variety of approaches to this topic.[1] Indeed, it appears that a majority of Mechanical Engineering programs across the county offer some formal offering in this area and it seems clear that the vast majority of Mechatronics courses are offered through Mechanical Engineering departments. With the traditional emphasis on design skill in mechanical engineering, it would seem obvious that mechatronics courses would feature a major design component. Surprisingly, very few existing mechatronics courses (at least those reported in the literature) feature a strong emphasis on mechanical design. That …

Development And Implementation Of Mechatronics Education At Kettering University, Jeffrey Hargrove

Mechanical Engineering Presentations And Conference Materials

The Mechanical Engineering Department at Kettering University has completed development of a significant new component of education in mechatronics. The work began in the fall of 1997 as the principal part of an award for “Instrumentation and Laboratory Improvement” by the Division of Undergraduate Education of the National Science Foundation. It has culminated with the successful implementation of two undergraduate courses in mechatronics, two mechatronics laboratories and a website to support the educational endeavors of the mechatronics students. As will be described in this paper, the first course and its laboratory exercises are designed specifically to provide the students with …

Mechatronics Education At Kettering University: Development Of Learning- Specific Hardware And Software, Jeffrey Hargrove, Theodore J. Stokes

Mechanical Engineering Presentations And Conference Materials

A series of learning-specific electronic circuit boards and associated software has been developed to support mechatronics education in the Mechanical Engineering Department at Kettering University. The boards are designed to interface to the Toshiba TLCS-900H Microprocessor Trainer and Evaluation Board. The purpose of these boards is to provide mechanical engineering students of mechatronics with robust hardware that readily permits interfacing of sensors and actuators to microcontrollers used in mechatronic applications. Further, the boards feature signal conditioning circuits for use in conjunction with sensors, and driver circuits for operating high-current actuating devices. Supporting software has been written to permit ready use …

Communicating Conceptual Design Of Mechatronic Systems, Muir Lee Harding

Dissertations and Theses

Today's engineering designers must adapt to a changing model of product development. In the past, a single engineer could design, develop and deploy competitive systems --this is often no longer the case. Designing a mechanical system with integrated microprocessor control requires the collaboration of a cross-disciplinary team of engineers and, in many cases, no single member of the team understands the workings of the entire system. Consequently, as systems become increasingly complex, the ability to collaborate and reliably communicate design information becomes more and more crucial. Effective communication 1s particularly critical in conceptual design, where a poor decision has the …