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Predicting Zero Bin In The Semiconductor Manufacturing Industry: Machine Learning Algorithms, Yazmin Montoya

Open Access Theses & Dissertations

The semiconductor industry has faced supply chain manufacturing shortages that ultimately led to a worldwide chip shortage during the COVID-19 pandemic. These chip manufacturers use sophisticated and advanced manufacturing machinery in their fabs to manufacture chips. As experienced during the pandemic, manufacturing unavailability is often due to the lack of critical manufacturing-related spare parts. This thesis evaluates the effectiveness of machine learning algorithms to identify significant factors contributing to manufacturing part outages (i.e., zero-bin) to keep manufacturing equipment running at total capacity within the organization. We propose clustering methods to segment the data and use logistic regression, logistic lasso regression, …

Periodic Replenish And Recount Policy To Address Record Inaccuracy From Stock Loss, Colton K. Ku

Masters Theses

Inventory record inaccuracy (IRI) often arises in retail environments due to unaccounted stock loss. Theft, misplacement, spoilage, and transaction errors will reduce the true inventory values without changing the inventory record. As previous inventory replenishment policies assume perfect record accuracy, increasing IRI can cause unexpected stockout events, mistimed reorders and replenishment freezes. Solutions to rectifying IRI vary from the use of improved tracking technologies to prevent it initially occurring at all to recounting programs which estimate true inventory value. Unfortunately, in retail environments, high‑tracking technology is unsuitable and continuous counting programs are too costly. To address the limitations of current …

Dual-Channel Warehouse And Inventory Management With Stochastic Demand, Fawzat Alawneh, Guoqing Zhang

Mechanical, Automotive & Materials Engineering Publications

This study examines the inventory policy for the emerging dual-channel warehouse, which has a unique structure where the warehouse is divided into two areas: one for fulfilling online orders and the other for storing products and fulfilling offline orders. A multi-item inventory model was developed considering the warehouse capacity constraint, demand, and lead time uncertainty. Solution methods are provided for both uniform and normal distributions. Adopting the proposed inventory policy for a dual warehouse is cost effective and adds flexibility to the warehouse and supply chain. The study also offers managerial insights on some critical issues faced by companies operating …

Inventory Tracking Software Improvement Project, Jacky Leung

Industrial and Manufacturing Engineering

FanimeCon’s Convention Operations department required standardized processes and controls for their inventory tracking software. On top of the current web application, new controls were put into place for checkout limitations. To allow for a continuous improvement effort, processes became standardized with a new graphical user interface where user input is recorded. These will provide processing times for further study in proposing redesigned layouts and more efficient processes.

Dcpp/Polygait Inventory Control System, Logan Pace, Robert Garlinghouse

Industrial and Manufacturing Engineering

This report discusses a proposed system to improve upon inventory management issues experienced in the M&TE Tool room for the PG&E Diablo Canyon Power plant. Effective inventory tracking and management is an important characteristic of any organization handling physical assets, and without the proper system in place, companies may lose expensive items and waste time by not having equipment available when needed. The tool room is experiencing inventory shrinkage of M&TE equipment nearing $100,000 per year largely because of an inefficient checkout system that fails to keep employees accountable for the tools they check out. Even more costly than the …

Rfid For Inventory Of Medical Records, Johny Wu

Biomedical Engineering

The purpose of this project is to explore the feasibility and economic viability of the implementation of a radio frequency identification (RFID) system in a large-scale, medical office setting. Practitioners in fields such as; medicine, chiropractic, dentistry, nursing, pharmacy, allied health, and other care providers do not have a sufficient method for tracking filing forms. RFID has the potential to reduce wait time, improve checking-in time, and decrease the possibility of interchanging documents between patients.

The purpose of this RFID system is to improve upon the filing system already in place in any office setting. The major consideration behind this …

Measuring Changes In International Production From A Disruption: Case Study Of The Japanese Earthquake And Tsunami, Cameron A. Mackenzie, Joost R. Santos, Kash Barker

Cameron A. MacKenzie

The earthquake and tsunami that struck Japan on March 11, 2011 caused a tremendous loss of life and property. The disaster also disrupted global supply chains, which was blamed for anemic growth in the global economy. A multiregional input-output model can quantify the international impacts on production due to changes in demand from companies reducing their orders because of a disruption. Using the input-output model to conceptualize a supply chain, we present a unique method for calculating indirect production losses caused by disabled production facilities. Methods for calculating the possible transfer of demand to industries in other countries are also …

Inventory Models For Intermittent Highly Variable Demand And Policy Parameter Adjustments To Meet Desired Service Level Requirements, Yasin Unlu

Graduate Theses and Dissertations

This dissertation consists of three assays. The first assay examines the robustness of lead time demand models for the continuous review (r;Q) inventory policy. A number of classic distributions as well as distribution selection rules are examined under a wide variety of demand conditions. First, the models are compared to each other by assuming a known demand process and evaluating the errors associated with using a different model. Then, the models are examined using a large sample of simulated demand conditions. Approximation results of inventory performance measures - ready, rate excepted number of backorders and on-hand inventory levels are reported. …

Distribution Planning Considering Warehousing Decisions, Pratik J. Parikh, Xinhui Zhang, Bhanuteja Sainathuni

11th IMHRC Proceedings (Milwaukee, Wisconsin. USA – 2010)

Modern supply chains heavily depend on warehouses for rapidly fulfilling customer demands through retail, web-based, and catalogue channels. The traditional approach that considers warehouses as cost-centers has affected the profitability of numerous supply chains. A lack of synchronization between procurement and allocation decisions causes warehouses to scramble for resources during peak times and be faced with under-utilized resources during drought times. Warehouses, however, have emerged as service-centers and it is imperative that warehousing decisions be an integral part of supply chain decisions. In this paper we propose a mixed-integer programming model to integrate warehousing decisions with those of inventory and …

Lean Inventory Management System For Boeing Missile Defense, Danielle Partridge

Industrial and Manufacturing Engineering

Lean inventory management is influential for business. One of the wastes businesses aim to reduce, using lean principles, is inventory. Inventory management provides the essential tools for eliminating extra inventory and cost that is tied up in capital.

Boeing’s Ground Based Missile Defense inventory area was failing at meeting their proprietary lean manufacturing goals. There was a need for an inventory system that included: lean principles, inventory management and user-friendly capability. The goal of this project’s inventory management database process was to minimize inventory investment while still meeting functional requirements. The deliverables for this project met the needs of Boeing’s …

Implementing Rfid To Improve Animal Shelter Inventory And Allocation, Adam Mach

Industrial and Manufacturing Engineering

The purpose of this project is to observe the best way to incorporate Radio Frequency Identification (RFID) technology into the animal inventory system present in animal shelters, while also observing the benefits of implementing this system. The Woods Humane Society was used in this project as a sample animal care facility that could benefit from this application.

Many RFID systems can be observed in other industries, but very few examples this technology exist in animal shelters or smaller animal care facilities. Part of the reason for that is because funds are scarce at most animal care facilities, like the Woods …

Modeling Inventory And Responsiveness Costs In A Supply Chain, Robert Nearier

Dissertations

Evaluation of supply chain performance is often complicated by the various interrelationships that exist within the network of suppliers. Currently many supply chain metrics cannot be analytically determined. Instead, metrics are derived from monitoring historical data, which is commonly referred to as Supply Chain Analytics. With these analytics it is possible to answer questions such as: What is the inventory cost distribution across the chain? What is the actual inventory turnover ratio? What is the cost of demand changes to individual suppliers? However, this approach requires a significant amount of historical data which must be continuously extracted from the associated …