Engineering Commons^™

The Methodology For Integrating Robotic Systems In Undeground Mining Machines, Peter Kolapo

Theses and Dissertations--Mining Engineering

Roof bolting is a critical operation in ensuring the safety and stability of underground mines by securing the roof strata with bolts. The process involves moving and manipulating heavy tools while being vigilant about the safety of the area. During the installation of roof bolts, operators are exposed to hazardous conditions due to challenging working conditions in underground mines, extensive working hours, and demanding shift schedules leading to personnel fatigue and influencing operators to take shortcuts that may increase the risk of injuries and fatal accidents. The successful completion of roof bolting tasks depends heavily on operator judgment and experience …

Task Optimization Utilizing Digital Transformation Concepts - Automation Project Execution Via Agile Methodology, Anthony Steven Maiello

Theses and Dissertations

Task Optimization via the use of automated process improvements is becoming more widespread as more industries lean into the concepts surrounding digital transformation. This shift also necessitates a complementary adaptation in project management methodologies to support the rapid and ever-changing environment, requirements, and innovations. This thesis examines the effectiveness of Agile methodology in managing digital automation projects, with a specific focus placed on process improvements with systems engineering. It accomplished this by contrasting the original model, designed and derived utilizing traditional project management techniques, with the proposed model which is a direct result of the application of Agile project practices. …

The Automated Wheelchair, Jonathan Doksa Kamba Ngoyi

Honors College Theses

Automation refers to the use of technology to execute tasks through programmed instructions and automated control mechanisms to ensure accurate execution. This minimizes human involvement and encompasses various fields, including business process automation. A notable form of automation is assistive technology, which refers to any device or software that enhances individuals' learning, communication, or overall functionality. This can range from advanced tools like computers to simpler aids like walking sticks. Assistive technology aims to promote inclusivity and participation, particularly among individuals with disabilities, the elderly, and those with non-communicable diseases.

The Automated Airport Wheelchair is a culmination of prior projects …

Framing Automation Trust: How Initial Information About Automated Driving Systems Influences Swift Trust In Automation And Trust Repair For Human Automation Collaboration, Scott Anthony Mishler

Psychology Theses & Dissertations

The study examines how trust in automation is influenced by initial framing of information before interaction and how later active calibration methods can further influence trust repair or dampening after an automation error in a three-experiment study. As more human drivers begin to use automated driving systems (ADSs) for the first time, their initial understanding of the system can influence their trust leading to a miscalibration of trust. Prior studies have investigated how trust develops through interactions with an automated system, but few have looked at integrating swift trust and framing to calibrate trust before interaction and investigate further active …

Partial Discharge Mitigation In Power Modules Using An Automation-Driven Design Rule Development Method, Shilpi Mukherjee

Graduate Theses and Dissertations

Power modules used for the conversion and conditioning of electrical power for applications like electric vehicles, more-electric aircraft, the power grid, etc., are largely designed manually by engineers. Design automation of power modules is starting to gain recognition as a timely and necessary alternative to intuitive manual design and fabrication. With increasing need for wide bandgap materials that can operate at higher voltages, and the need to make modules more compact, hazards like electrical breakdown are more likely. Partial discharge (PD) is a silent and invisible precursor to electrical breakdown. It is compounded with compaction, creating a potential for electrical …

Developing Control System For Manufacturing Processes, Md Shahriar Forhad

Theses and Dissertations

Process control has been a critical component in today's manufacturing industry. Industrialists nowadays want reliable control to assure precision manufacturing. Modern control systems must be more dynamic, so that any needed modifications may be made quickly to accomplish the desired product change. For innovative research and development, system customization is critical to ensure freedom for experimental works. In addition, full control of manufacturing systems is necessary to realize and implement Industry 4.0. Often, it is difficult to achieve such control due to limited access to proprietary equipment. To this end, this thesis focuses on developing a custom control platform for …

Industrial Automation And Controls Lab: Smart Led Dimmer Control, Trevor J. Beck

Electrical Engineering

Programmable Logic Controllers (PLCs) are rugged industrial computers used extensively in many industries for automation and control. EE 435 is a course being developed to introduce students to PLCs. This project will focus on one section of the course, with the primary objective being to control the brightness of an LED based on input received from an ambient light sensor. The control logic will use a PLC with analog input and output modules to interface with the sensor and actuator hardware. The light sensor will output 4-20mA proportional to the intensity of visible light, measured in lumens. The analog input …

Tank Level Controller Plc Lab, Siddhi Upadhyaya, Teghvir Grewal

Electrical Engineering

The California Polytechnic State University San Luis Obispo’s Electrical Engineering Department is currently developing lab experiments for the new EE435 (Industrial Power Control and Automation) class. In order to support these efforts, fourth year Cal Poly students are expected to develop laboratory experiments that will be conducted during this new class for the semester system. The lab experiment focused on in this project is called the Tank Level Controller. This experiment will introduce EE 435 students to Schneider Electric Programmable Logic Controller (PLC) hardware and software, which is prominent in the automation industry.
This experiment will require students to develop …

A Generalizable Method And Case Application For Development And Use Of The Aviation Systems – Trust Survey (As-Ts)., Jamison Hicks

Theses and Dissertations

Automated systems are integral in the development of modern aircraft, especially for complex military aircraft. Pilot Trust in Automation (TIA) in these systems is vital for optimizing the pilot-vehicle interface and ensuring pilots use the systems appropriately to complete required tasks.

The objective of this research was to develop and validate a TIA scale and survey methodology to identify and mitigate trust deficiencies with automated systems for use in Army Aviation testing. There is currently no standard TIA assessment methodology for U.S. Army aviation pilots that identifies trust deficiencies and potential mitigations.

A comprehensive literature review was conducted to identify …

Analyzing The Impact Of Automation On Employment In Different Us Regions: A Data-Driven Approach, Thejaas Balasubramanian

Electronic Theses, Projects, and Dissertations

Automation is transforming the US workforce with the increasing prevalence of technologies like robotics, artificial intelligence, and machine learning. As a result, it is essential to understand how this shift will impact the labor market and prepare for its effects. This culminating experience project aimed to examine the influence of computerization on jobs in the United States and answer the following research questions: Q1. What factors affect how likely different jobs will be automated? Q2. What are the possible effects of automation on the US workforce across states and industries? Q3. What are the meaningful predictors of the likelihood of …

Automation Of Life Cycle Assessment, Jacob Hickman

Graduate Theses and Dissertations

An automation program, named Jacob LCA, was created to help perform life cycle assessment (LCA). The program uses a template file to perform controlled and consistently ordered actions with the LCA program, SimaPro, and effectively removes the need for manual user input. It can be set to run using data from one or more life cycle inventory (LCI) files, which allows for rapid iteration and testing of data. It also partially addresses some of the limitations of LCA by establishing a procedure through which temporal and spatial variations in data can be integrated into LCI files and then passed to …

Leveraging Ansible To Locate Network Devices, Elijah Hadden

Williams Honors College, Honors Research Projects

This report demonstrates the collection of Layer 2 and Layer 3 network device information using Ansible and explains the limitations identified performing such a procedure. Maintaining dynamic documentation of network information using automation would benefit network security with improvements to attack surface visibility and cyberattack incident response time. After the procedure was conducted, it was determined that Ansible alone is incapable of producing the intended information base due to the way it handles numerical variables. This report identifies limitations in Ansible’s ability to manipulate large quantities of network information and necessitates further discussion regarding what Ansible can and should be …

Longitudinal Oxygen Imaging In 3d (Bio)Printed Models, Ryan Curtis O'Connell

Graduate Theses, Dissertations, and Problem Reports

Electron paramagnetic resonance (EPR), and its molecular imaging modality, is a powerful tool to noninvasively map various biological and chemical markers within objects of interest. Reliable data acquisition is a major impeding factor for longitudinal hands-off measurements. Measurements are especially challenging in biomedical applications, as live objects are not static. Frequent changes occur that require constant fine recalibration of the EPR detection system, called the resonator. To enable longitudinal imaging, a technology permitting automatic digital control of resonator coupling, tuning, and EPR data acquisition was developed. Automation was achieved through the utilization of a microcontroller and digital peripheral components such …

Productivity And Quality Evaluation In Assembly Using Collaborative Robots, Carlos F. Manzanares Vega

Open Access Theses & Dissertations

In Industry 4.0, various technologies have been applied to achieve automation for traditional manufacturing and practices. For this reason, Smart Manufacturing (SM) environments utilize collaborative robots for process optimization by integrating the Internet of Things (IoT). Cobots are equipped with sensors and/or other devices to be able to transmit data in real-time while performing their tasks. Consequently, such SM implementations improves the decision making and business development, such as supply chain and operations, by sharing real-time data from a plant operational level. The collaborative robots are also designed to safely interact and collaborate with humans to perform tasks and optimize …

Design, Evaluation, And Control Of Nexus: A Multiscale Additive Manufacturing Platform With Integrated 3d Printing And Robotic Assembly., Danming Wei

Electronic Theses and Dissertations

Additive manufacturing (AM) technology is an emerging approach to creating three-dimensional (3D) objects and has seen numerous applications in medical implants, transportation, aerospace, energy, consumer products, etc. Compared with manufacturing by forming and machining, additive manufacturing techniques provide more rapid, economical, efficient, reliable, and complex manufacturing processes. However, additive manufacturing also has limitations on print strength and dimensional tolerance, while traditional additive manufacturing hardware platforms for 3D printing have limited flexibility. In particular, part geometry and materials are limited to most 3D printing hardware. In addition, for multiscale and complex products, samples must be printed, fabricated, and transferred among different …

A Benchtop Robotic Automation Approach For Manufacturing Prefilled Syringes, Yehua Zhong

All Theses

Automation and robotics have become a staple in the biological manufacturing sector due to their ability to efficiently work without operator inputs, with a high degree of accuracy and repeatability. Industrial robotic arms, in particular, present themselves as valuable tools for biological manufacturing scenarios that require customized solutions due to their ease of programming and flexibility. The traditional hospital-focused healthcare system was organically developed to address acute conditions, however, in recent years, due to the unprecedented occurrence of emergencies happening more frequently, fast and efficient drug production becomes important [17]. This thesis represents the use of a benchtop robot and …

Eagle Medical Tray Denesting & Debris Removal Process, Nicholas Allen Ungefug, Noah Chavez, Susana Shu-Lin Okhuysen, Michael Augustine Pennington

Industrial and Manufacturing Engineering

Eagle Medical Incorporated is a contract medical device packaging and sterilization company. The company purchases thermoformed medical packaging trays, which maintain the sterility of medical devices, from various manufacturers. To ensure packaging quality and to prevent cleanroom contamination, Eagle Medical inspects and sterilizes each blister tray that they order. This process is an essential non-value-added activity that creates a bottleneck. Cleanroom employees must stop packaging medical devices and attend to the processing of blister trays and packaging solutions. The blister trays arrive at Eagle’s facility in nested stacks. Vibration and movement during shipping further compresses the stacks, which makes separation …

Analyzing Industrialized Construction Methods In Neca Contractors, Frank Lucey

Construction Management

Construction is constantly changing and evolving. Companies are always looking to improve their skills, provide a better finished product, and satisfy their client all while working in a safe environment. Industrialized Construction is an increasing trend in all sectors of construction over the past couple of years, due to the success of creating a more efficient project. Projects that utilized Industrial Construction saved more time and therefore money, while also exceeding the quality of work expected. Industrialized Construction is a very broad term with a lot of subcategories of what goes into it. These methods of increasing efficiency on the …

Polygait Conveyor Upgrade, William J. Schafer, Carolyn E. Palmer, Carly A. Tudor, Bryan C. Cordutsky

Mechanical Engineering

The PolyGAIT Conveyor Upgrade Mechanical Engineering Senior Project consisted of the complete design process to construct an operational “smart” control system for the conveyor belt loop on Cal Poly’s campus. As requested by project sponsor Dr. Tali Freed, an Industrial & Manufacturing Engineering professor at Cal Poly, the control system requirements included connecting existing conveyor components together, such as Radio Frequency Identification (RFID) reader tunnels, photo eye motion sensors, motor powered rollers, and diverting elastic bands. The main design problem is when packages with RFID tags are moving at industry high speed (10 ft/s) they are occasionally not scanned by …

Use Of Industrialized Construction Strategies Among Associated General Contractors Of America, Matthew Mackenzie

Construction Management

Industrialized construction (IC) strategies are techniques used on a construction project that allows for significant time and schedule savings. The goal of this study is to analyze trends among general contractors and their experience with these strategies. Associated General Contractors of America (AGC) firms were asked various survey questions including size of firm, experience with several types of IC strategies, and their willingness to use similar strategies in the future. By answering questions about their percentage of use of prefabrication, automation, and BIM for various contract types, delivery methods, and payment methods, trends relating to the use of IC emerge. …

Use Of Industrialized Construction Within Mechanical Contractors Association Of America, Nathan M. Yi

Construction Management

It is a constant battle in the construction industry to improve productivity and efficiency while keeping the cost and schedule as low as possible. This can be made possible through the use of industrialized construction strategies such as, prefabrication, building information modeling (BIM), and automation. In this study, the main purpose of this survey was to collect information about MCAA firms’ knowledge of industrialized construction strategies, their use of them in the past, and their willingness to use them in the future. It also aims to explore the use of industrialized construction and its viability as a path for mechanical …

Design And Control Of Next-Generation Uavs For Effectively Interacting With Environments, Caiwu Ding

Dissertations

In this dissertation, the design and control of a novel multirotor for aerial manipulation is studied, with the aim of endowing the aerial vehicle with more degrees of freedom of motion and stability when interacting with the environments. Firstly, it presents an energy-efficient adaptive robust tracking control method for a class of fully actuated, thrust vectoring unmanned aerial vehicles (UAVs) with parametric uncertainties including unknown moment of inertia, mass and center of mass, which would occur in aerial maneuvering and manipulation. The effectiveness of this method is demonstrated through simulation. Secondly, a humanoid robot arm is adopted to serve as …

Effect Of Automation Level On Cognitive Workload When Collaborating With A Robotic Assistant, Mitchell A. Champagne

LSU Master's Theses

Manufacturing robotics have been used for decades to perform repetitive tasks, or tasks that require increased levels of speed, strength, or precision to meet production and specification requirements. Determining the appropriate degree of automation for both the human and robot collaborative team members is critical to optimize production as well as user experience. If the degree of automation is too high, the human will be out of the loop which can result in the loss of situational awareness and be detrimental to intervention time and accuracy. If the degree of automation is too low, then the human may experience greater …

Automatic Testing Of Organic Strain Gauge Tactile Sensors., Brian P. Goulet

Electronic Theses and Dissertations

Human-Robot Interaction is a developing field of science, that is posed to augment everything we do in life. Skin sensors that can detect touch, temperature, distance, and other physical interaction parameters at the human-robot interface are very important to enhancing the collaboration between humans and machines. As such, these sensors must be efficiently tested and characterized to give accurate feedback from the sensor to the robot. The objective of this work is to create a diversified software testing suite that removes as much human intervention as possible. The tests and methodology discussed here provide multiple realistic scenarios that the sensors …

Experimental Comparison Of Load Sharing Techniques For Fast Motion In Industrial Machines, Eike Marten Hillrichs

Theses and Dissertations

Load sharing and synchronization techniques are essential for modern automation applications where single motor systems cannot meet the application requirements. Evenly sharing the load between multiple motors can increase the output of processes and reduce maintenance efforts due to uneven wear and tear. Rockwell Automation has developed two load sharing techniques for fast motion control applications. In this Thesis, the two load sharing techniques are experimentally compared regarding their ability to evenly share loads and control synchronized motions in a multi motor setup for fast motion. The techniques are compared using a setup with two motors coupled by a timing …

A Computer Vision-Based Method For Bolt Loosening Detection, Savannah Burdette

Honors Theses

Routine bolt-loosening inspection plays an essential role in managing and preventing the degradation of our nation’s highway bridges over time. Neglecting to perform these inspections could result in public safety concerns. The study of this thesis develops a cost-effective method of bolt-loosening detection based on computer vision. To this end, two input images of the bolted connections are collected at two different inspection times. The feature points are then identified from the input images, based on which a geometric transformation matrix is applied to correct any perspective differences between the two images. Next, we select the image patches of the …

Spydrnet - An Open-Source Python Netlist Representation For Analysis And Transformation, Dallin Mark Skouson

Theses and Dissertations

SpyDrNet is an open-source structural netlist representation framework written in Python that allows users to create, analyze, and manipulate structural netlists. The internal format was designed to hold generic source structural netlists. Verilog and EDIF netlists generated by Vivado were read and written by SpyDrNet. Additional API functionality was built around the netlist representation. An application applying triple modular redundancy and duplication with compare was created and successfully used.

The Implementation Of Advanced Digitalization In The Oil And Gas Industry, Ensieh Rezafar

Walden Dissertations and Doctoral Studies

AbstractThe immature advanced digitalization in the oil and gas industry can limit access to the potential value of mature progressive digitalization. Oil and gas leaders must expedite the implementation of advanced digitalization to increase organizational proficiencies and reduce costs and losses. Grounded in Pettigrew and Whipp’s dimensions of strategic change theory, the purpose of this qualitative multiple case study was to explore strategies some leaders in the oil and gas industry used to implement advanced digitalization. The participants were seven leaders in two oil service companies in North America involved in the successful implementation of progressive digitalization. Data were collected …

Removing Physical Presence Requirements For A Remote And Automated World - Api Controlled Patch Panel For Conformance Testing, Hunter George Wells

Honors Theses and Capstones

Quality assurance test engineers at the UNH-InterOperability Lab must run tests that require driving and monitoring a selection of DC signals. While the number of signals is numerous, there are limited ports on the test equipment, and only a few signals need patching for any given test. The selection of signals may vary between the 209 different tests and must be re-routed frequently. Currently, testers must leave their desk to manually modify the test setup in another room. This posed a considerable issue at the onset of the COVID-19 Pandemic when physical access was not possible. In order to enable …

Chemical Clean Automated Loader, Jordyn Bryner

Williams Honors College, Honors Research Projects

TTM Technologies (TTM) is a global printed circuit board (PCB) manufacturer. The work described in this report was completed in the TTM North Jackson, Ohio location. This plant focuses primarily on the manufacturing of rigid and rigid-flex PCBs for the aerospace and defense industry. TTM North Jackson has an ongoing labor dependency issue due to the shortage of workers the nation is facing. To solve this problem, TTM has focused the efforts of their new engineers and interns on automating processes that are labor dependent. The goal is to provide design guidance to be used later by TTM to automate …