Engineering Commons^™

A Detailed Approach For Concept Generation And Evaluation In A Technology Push Product Development Environment, Andrew Nelson

Theses and Dissertations

Many companies rely on successful product development as a means to increase their revenues and expand their operations. Market pull, the most common form of product development, begins with a specific customer, and focuses on how to satisfy that customer's needs. Technology push is a product development process where a technology is first discovered, then embodied in products that may be marketed to specific customers. Technology push presents several obstacles not encountered in market pull processes, such as a lack of a defined market, lack of established processes and difficulty in execution. These complications keep technology push from being more …

Composite Mechanical Property Enhancement Through The Use Of Y-End Shaped Short Fibers, Jin Tan

Theses and Dissertations - UTB/UTPA

This study uses Finite Element Analysis (FEA) to predict the mechanical property enhancement of the composites reinforced by end-shaped short fibers with different aspect ratios and volume fractions at microscale. Fibers used include conventional straight short fibers (CSSF), dumbbell-end shaped short fibers (DSSF), bone-end shaped short fibers (BSSF) and Y-end shaped short fibers (YSSF) with various lengths and angles. The critical distances between neighboring fiber ends for FEA modeling were theoretically deduced and numerically verified. This study has never been done before and the results fill a gap to this field.

In conclusion, planar-end Y-shaped short fiber reinforced composites showed …

Mixing Flow Structures Of Scalloped, Forced Lobed Mixers Using Piv And Plif Measuring Techniques, Nathan J. Cooper

Masters Theses

An Experimental study of internal forced lobed mixers similar to those used in jet aircraft engines is performed using whole field species concentration and velocity measuring techniques. Planar temperature and velocity measurements using Planar Laser Induced Fluorescence (PLIF) and 2D Particle Image Velocimetry (PIV) are performed for lobed, lobed scalloped and splitter mixers in aqueous solution. Specific emphasis is given to study scallops or notches cut into the mixer trailing edge and their role in mixing enhancement. Mixing is compared through velocity and species concentration measurements on axial and streamwise planes for the three dimensional, forced mixers in a confined …

Ductile Regime Nano-Machining Of Silicon Carbide, Biswarup Bhattacharya

Masters Theses

This thesis describes experimental work carried out to study the ability to ductile . single point diamond turn both polycrystal Silicon Carbide (SiC) and chemically vapor deposited (CVD) SiC. A Precitech diamond turning machine was used for ductile regime machining of polycrystal SiC at depths of 10 and 25 nm. The possibility of machining SiC in the ductile mode was substantiated by post process analysis of the chips collected during machining and the surface profiles. The force data obtained during machining was recorded and compared later with the different depth of cuts. An investigation into the ability to single point …

Determination Of Stiffness Matrix Of Tapered Roller Bearings For Vibration Models, Jeeva Kumar

Masters Theses

The stiffness matrix of tapered roller bearings under radial and axial load conditions was evaluated using an analytical model and an experimental approach. An experimental test system was designed and manufactured to determine the radial stiffness of the bearing under combined axial and radial load conditions. A second fixture was designed to measure the stiffness of the bearing under pure axial load conditions. The stiffness coefficients determined have been compared with those obtained from the analytical model, OEM (Original Equipment Manufacturer) data and ABAQUS model (finite element analysis software).

Performance Measurements Of Direct Air Injection In A Cavity-Based Flameholder For A Supersonic Combustor, Scott G. Edens

Theses and Dissertations

For several years the Air Force Research Lab Propulsion Directorate has been studying the difficulties in fueling supersonic combustion ramjet engines with hydrocarbon based fuels. Recent investigations have focused on the use of direct air injection into a directly-fueled cavity-based flameholder. Direct air injection has been shown qualitatively to be a valuable tool for improving cavity combustion. Little quantitative data is available that characterizes the performance of cavity-based flameholders. The objective of this research was to quantitatively determine the specific advantages and disadvantages of the direct air injection scheme. This was accomplished via intrusive probing into a supersonic free stream …

A Numerical Study Of Curved Labyrinth Seals For Steam Turbines, Sricharan Kishore Ayyalasomayajula

Masters Theses

A numerical experiment has been conducted to study and evaluate the structural behavior of newly designed labyrinth seals. Structural analysis was performed to understand, evaluate and compare new seals with a baseline straight seal that is typical of commonly used seals in steam turbines. New configurations of labyrinth seal knives were developed for use in steam turbines [17]. The main objective of this study is to develop a better understanding of selected various labyrinth seals that may be configured to minimize the steam leakage and reduce seal interactions with the shaft. Computational fluid dynamic modeling of the various configurations, from …

Topology Optimization Of Carbon Nanotube Reinforced Polymer Damping Structures, Seshadri Mohan Varma Damu

Masters Theses

Topology optimization has been successfully used for improving vibration damping in constrained layer damping structures. Reinforcing carbon nanotubes in a polymer matrix greatly influence the mechanical properties of the polymer. Such nanotube-reinforced polymers (NRP) can be used to further enhance the damping properties of the constrained layer structures. In this work, topology optimization is performed on constrained damping layer structures using NRP in order to maximize the loss factor for the first resonance frequency of the base beam. In addition to the material fractions of the NRP and elastic material, the volume fraction of the nanotubes in the polymer is …

Preliminary Design Approach For Prosthetic Ankle Joints Using Compliant Mechanisms, Jason Matthew Wiersdorf

Theses and Dissertations

The objective of this thesis is to develop design approaches and models for prosthetic ankle joints using kinematic models of the human ankle and compliant mechanisms technology. Compliant mechanisms offer several potential design advantages over traditional rigid-body designs including high reliability and low cost. These design advantages are ideal for use in prosthetics. Some prosthetic ankle/foot systems currently on the market have multiple degrees of freedom yet are expensive. Additionally, even though these systems have multiple degrees of freedom, none of them are designed after the actual movements of the biological ankle. In this thesis a two, single degree-of-freedom hinge …

A K-Epsilon Extension For Wall-Bounded Flows On The Broadband Aeroacoustic System Simulator, David González

Masters Theses

The turbulence modeling capabilities of the Broadband Aeroacoustic System Simulator (BASS), an experimental code developed at NASA Glenn Research Center, have been extended to include wall-bounded flow capabilities. This was done by first validating the code's viscous solving routines by comparing numerical solutions to known, simple analytic solutions. Finally, the dynamics of the wall shear flows were accounted for with the use of wall-damping functions incorporated into the turbulence model. The results for both viscous and turbulence routines agree well with published data.

A Gasless Method Of Spraying Thermoplastic Resin, Dan T. Rogers

Theses and Dissertations

This spraying method for thermoplastic resins is a new manufacturing process for applying thermoplastics to a mold or surface in an efficient way that has the potential of reducing cycle time. Spraying thermoplastic resins is similar to spraying other polymers, such as paint, with the differences being higher pressure and temperature. This method uses an injection molding machine with a modified nozzle to spray the plastic material. In this study, temperature, pressure, and nozzle size were factors that influenced the success of this spraying method. The method of spraying in this study proved spraying without a gas is possible, a …

Object Oriented Cae Software For The Exploration And Design Of Microstructures, Stephen D. Sintay

Theses and Dissertations

Through the use of generalized spherical harmonic basis functions a spectral representation is used to model the microstructure of cubic materials. This model is then used to predict the macroscopic elastic and plastic properties of materials with cubic crystal symmetry and various sample symmetry including triclinic and axial—symmetric. Building on the work of citeN{Barnett-FractureMechanics} the influence that anisotropy has on the fatigue response of the material is also modeled. This is accomplished through using the effective elastic stiffness tensor in the computation of crack extension force G. The resulting material model and macroscopic property calculations are the foundation for …

Global Finish Curvature Matched Machining, Jianguo Wang

Theses and Dissertations

As competition grows among manufacturing companies, greater emphasis has recently been placed on product aesthetics and decreasing the product development time. This is promoting and standardizing widespread use of sculptured surface styling within product design. Therefore, industries are looking for high efficiency machining strategies for sculptured surface machining (SSM). Many researchers have produced various methods in tool path generation for SSM. Five-axis curvature matched machining (CM2) is the most efficient. With the widespread use of 5-axis mill in industries, CM2 is a better solution for improving the machining efficiency for product concept models. CM2 has very good performance for global …

Development Of Commercial Applications For Recycled Plastics Using Finite Element Analysis, Nanjunda Narasimhamurthy

Theses and Dissertations

This thesis investigates the suitability of thermo-kinetically recycled plastics for use in commercial product applications using finite element analysis and statistics. Different recycled material blends were tested and evaluated for their use in commercial product applications. There are six different blends of thermo-kinetically recycled plastics used for testing and CATIA is used for finite element analysis. The different types of thermo-kinetically recycled plastics blends are: pop bottles made of PolyethyleneTeraphthalate (PET), milk jugs made of High-Density Polyethylene (HDPE), Vinyl seats made of Poly Vinyl Chloride (PVC) and small amount of Polypropylene (PP) and Urethane, electronic scrap made of engineering resins …

Piezoresistive Sensing Of Bistable Micro Mechansim State, Jeffrey K. Anderson

Theses and Dissertations

The objective of this work is to demonstrate the feasibility of on-chip sensing of bistable mechanism state using the piezoresistive properties of polysilicon, thus eliminating the need for electrical contacts. Changes in position are detected by observing changes in resistance across the mechanism. Sensing the state of bistable mechanisms is critical in their various applications. The research in this thesis advances the modeling techniques of MEMS devices which use piezoresistivity for position sensing. A fully compliant bistable micro mechanism was designed, fabricated, and tested to demonstrate the feasibility of this sensing technique. Testing results from two fabrication processes, Fairchild's SUMMiT …

Diseño De Sistema Automático De Control Y Monitoreo De Temperatura En El Proceso De Secado De Arroz, Rafael Bustamante Gómez

Ingeniería en Automatización

No abstract provided.

Evolution Of Turbine Blade Deposits In An Accelerated Deposition Facility: Roughness And Thermal Analysis, James Edward Wammack

Theses and Dissertations

During the operation of a gas turbine, ingested contaminants present in the air form deposits on the surfaces of the turbine blades. These deposits grow over time, resulting in an increasingly rough surface. This gradual increase in roughness results in several negative consequences, among which is an increase in the rate of heat transfer to the blade which shortens blade life. This thesis presents research in which deposits were evolved on three different turbine blade coupons and their evolution was studied. A trend in roughness change over time was discovered. Also, an attempt was made to find the effect of …

Percolation In Two-Dimensional Grain Boundary Structures And Polycrystal Property Closures, David T. Fullwood

Theses and Dissertations

The thesis addresses two topics in the study of material properties as determined by the microstructure. The first topic involves percolation as a tool in relating the grain boundary structure to global properties such as fracture and corrosion resistance. The second investigates optimization techniques in order to find the space of values that properties of a material can take, from consideration of the microstructure. In part I, the applicability of standard lattice percolation models to a random 2-D grain structure is explored. A random network based on the triangle lattice is proposed as a more appropriate model, and results in …

Methodology For Determining The Variance Of The Taylor Factor: Application In Fe-3%Si, Craig P. Przybyla

Theses and Dissertations

The variance of the Taylor factor due to variations in the microstructure and window size is explored using both a random sampling method and a previously developed statistical relationship. The results from the random sampling method correlated well with the statistical variance relationship when the magnitude of the variance was greater than that of the numerical errors observed in the statistical calculation. An empirical relation was developed to model the results and the constants for this relationship were determined for pseudo-three dimensional Fe-3%Si. Implementation of the statistical variance relationship in true 3D microstructures is not limited by material opacity, since …

Grain Boundary Character Distribution In The Haz Of Friction Stir-Processed Al 7075 T7, John A. Basinger

Theses and Dissertations

The heat affected zone (HAZ) of friction stir welded Al 7075 T7 shows diminished corrosion resistance properties when compared with the parent material. Corrosion attack in this region of the weld is primarily intergranular and is associated with the presence of precipitate free zones. Current TEM research conducted at Brigham Young University by Dr. Bin Cai finds a correlation between precipitate free zone (PFZ) width and grain boundary geometry. As both grain boundary geometry and the PFZ are associated with modes of failure in 7XXX aluminum, this paper makes a comparison of grain boundary character distributions (GBCD) in the HAZ …

A Fe-Fd Hybrid Scheme For Solving Parabolic Two-Step Micro Heat Transport Equations In Irregularly Shaped Three Dimensional Double -Layered Thin Films Exposed To Ultrashort -Pulse Lasers, Brian R. Barron

Doctoral Dissertations

Multi-layer thin films are important components in many micro-electronic devices. These films are often used when a single film layer is insufficient to meet devices specifications. The continued reduction in component size has the side effect of increasing the thermal stress on these films and consequently the devices they comprise. Understanding the transfer of heat-energy at the micro-scale is important for thermal processing using a pulse-laser. Often, micro-voids may be found in processed devices. This is due to thermal expansion. Such defects may cause an amplification of neighboring defects resulting in severe damage and consequently the failure of the device. …

Compliant Ortho-Planar Spring Behavior Under Complex Loads, Nathan Oliver Rasmussen

Theses and Dissertations

This thesis presents research on the feasibility of applying compliant-ortho-planar springs (COPS) to rotational applications. The primary motivation of this research is the application of COPS to a continuously variable transmission (CVT). The design space limitations, loading conditions, stresses, stress concentrations, and limitations of current design tools, such as pseudo-rigid-body models (PRBM) for COPS, are discussed. A new 3D PRBM is presented along with a discussion on the possible applications of such to a rotating COPS. Stress stiffening and lateral stability are two major phenomena occurring in a rotating COPS. Both phenomena are a direct result of the inertial loads …

Experimental Measurements Of Longitudinal Load Distributions On Friction Stir Weld Pin Tools, Aaron L. Stahl

Theses and Dissertations

The longitudinal forces generated from the Friction Stir Welding process are substantial. An understanding of these forces is critical to proper tool design. This study describes a technique to measure the longitudinal force distribution on a friction stir weld pin tool. Total longitudinal forces were recorded on a dynamometer while welding 6061 aluminum with non-threaded pins that varied in length and diameter. A model was developed that characterizes pin force as a function of pin length and diameter. Results suggest that force generally increases with pin length, while forces remain relatively constant with pin diameter. Unexpected force variation was found …

Protein Impregnated Polymer (Pip) Film Infrared Sensor Using Suspended Microelectromechanical Systems (Mems) Pixels, Tetsuo Kaieda

Theses and Dissertations

The Air Force Research Laboratory Materials and Manufacturing Directorate have developed a novel protein impregnated polymer (PIP) suspension that changes resistivity as a function of absorbed infrared radiation. Due to this property, the PIP is a potential material for use as an uncooled bolometer, or thermal sensor. In this research, a thermally-isolated pixel design, sensor characterization methods, and sensor fabrication and processing steps were developed. To create a microbolometer, the PIP was applied to two prototype micro-electro-mechanical systems (MEMS) surface micro-machined structures. The first is a raised cantilever pixel array that uses residual stress polysilicon and metal film arms to …

Robust Techniques And Applications In Fuzzy Clustering, Amit Banerjee

Dissertations

This dissertation addresses issues central to frizzy classification. The issue of sensitivity to noise and outliers of least squares minimization based clustering techniques, such as Fuzzy c-Means (FCM) and its variants is addressed. In this work, two novel and robust clustering schemes are presented and analyzed in detail. They approach the problem of robustness from different perspectives. The first scheme scales down the FCM memberships of data points based on the distance of the points from the cluster centers. Scaling done on outliers reduces their membership in true clusters. This scheme, known as the Mega-clustering, defines a conceptual mega-cluster which …

A Gait Generation Mechanism For Leg Rehabilitation Therapy, Yazan Ahmad Manna

Theses

While most take their ability to walk for granted, some are unable to walk secondary to any number of pathologies, such as traumatic brain injury (TBI), spinal cord injury (SCI), cerebrovascular accidents (CVA), cerebral palsy (CP), multiple sclerosis (MS), Parkinson's disease, as well as various orthopedic conditions. Decreased activity has been shown to be associated with rapidly deconditioning and other co-morbidities. Rehabilitation techniques that afford patients the ability to begin reconditioning through walking sooner may ultimately enhance their return to a better quality of life.

The overall goal of this study is to design a gait generation mechanism for rehabilitation …

An Investigation Of Improving Wear Of 390 Die-Cast Aluminum Through Hardcoat Anodizing, Michael J. Whiting

Theses and Dissertations

The objectives of this research were to investigate the wear that occurs on the surface of a Hardcoat anodized die-cast aluminum surface, which was sliding against a composite rubber belt. This research investigated known wear theories and the results for previous testing to understand the mechanisms that were likely occurring in this application. These theories indicated that the wear occurring may be reduced by changing the hardness of the materials involved. Archard's equation gave tangible evidence of this fact, but related to the base material and not a surface coating. It was hypothesized that Hardcoat anodizing would follow the theory …

Approximate Thermal Modeling Of Radiofrequency Cardiac Ablation, Aaron Joseph Walter

Theses and Dissertations

The ultimate objective of the research which led to this thesis is to increase the efficacy and safety of radiofrequency catheter ablation (RFCA) of cardiac tissue. The purpose of RFCA is to carefully heat selected locations in the heart. The resulting thermal injury creates lesions which prevent the generation or propagation of arrhythmias. The ability to predict the appropriate amount of energy required at any ablation site is essential to increasing the efficacy and safety of RFCA. The research documented in this thesis focuses on the development of an approximate thermal model of the time-dependent temperature profile within the myocardium …

A Method For Characterizing The Properties Of Industrial Foams, Shaun M. Salisbury

Theses and Dissertations

Assessing the effect of foam layers on transport phenomena is of significant interest in many industries, so a method for predicting foam layer properties has been developed. A model of the propagation of radiation from an amplitude-modulated laser beam through a non-absorbing foam layer has been developed using diffusion theory. Measurements predicted by diffusion theory were compared to results generated using Monte Carlo methods for a variety of foam layer properties in both the time-domain and the frequency-domain. The properties that were varied include the layer thickness, the scattering coefficient, and the asymmetry parameter. Layer thicknesses between 8.5 mm and …

Cooperative Control Of Miniature Air Vehicles, Derek R. Nelson

Theses and Dissertations

Cooperative control for miniature air vehicles (MAVs) is currently a highly researched topic. There are many application for which MAVs are well suited, including fire monitoring, surveillance and reconaissance, and search and rescue missions. All of these applications can be carried out more effictively by a team of MAVs than by a single vehicle. As technologies for microcontrollers and small sensors have improved so have the capabilities of MAVs. This improvement in MAV performance abilities increases the possibility for cooperative missions. The focus of this research was on cooperative timing missions. The issues faced when dealing with multi-MAV flight include …