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Mechanical and Aerospace Engineering Faculty Research & Creative Works

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Full-Text Articles in Engineering

Jet-Driven Mixing Regimes Identified In The Unsteady Isothermal Filling Of Rectangular Municipal Water Storage Tanks, Pramod Narayan Bangalore, K. (Kelly) O. Homan Mar 2024

Jet-Driven Mixing Regimes Identified In The Unsteady Isothermal Filling Of Rectangular Municipal Water Storage Tanks, Pramod Narayan Bangalore, K. (Kelly) O. Homan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Poor mixing of old and new water in municipal water storage vessels is a well-documented basis for potentially harmful water quality degradation in drinking water distribution systems. This numerical study investigates the effects of inflow and operational variables on mixing in the jet-driven filling process, with a particular focus on the transition from inadequate to sufficient mixing levels. An isothermal unsteady reynolds-averaged-navier-stokes volume-of-fluid (RANS-VOF) simulation is used to model the variable-volume filling process, accounting for the moving free surface following a draw-down in the stored water volume. A low diffusivity tracer is used to mark the old-water volume, and a …

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Heat Treatments For Minimization Of Residual Stresses And Maximization Of Tensile Strengths Of Scalmalloy® Processed Via Directed Energy Deposition, Rachel Boillat-Newport, Sriram Praneeth Isanaka, Jonathan Kelley, Frank Liou Mar 2024

Heat Treatments For Minimization Of Residual Stresses And Maximization Of Tensile Strengths Of Scalmalloy® Processed Via Directed Energy Deposition, Rachel Boillat-Newport, Sriram Praneeth Isanaka, Jonathan Kelley, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Scalmalloy® is an Al-Mg-Sc-Zr-Based Alloy Specifically Developed for Additive Manufacturing (AM). This Alloy is Designed for Use with a Direct Aging Treatment, as Recommended by the Manufacturer, Rather Than with a Multistep Treatment, as Often Seen in Conventional Manufacturing. Most Work with Scalmalloy® is Conducted using Powder Bed Rather Than Powder-Fed Processes. This Investigation Seeks to Fill This Knowledge Gap and Expand Beyond Single-Step Aging to Promote an overall Balanced AM-Fabricated Component. for This Study, Directed Energy Deposition (DED)-Fabricated Scalmalloy® Components Were Subjected to Low-Temperature Treatments to Minimize Residual Stresses Inherent in the Material Due to the Layer-By-Layer Build Process. …

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Effects Of Laser Defocusing On Bead Geometry In Coaxial Titanium Wire-Based Laser Metal Deposition, Remy Mathenia, Aaron Flood, Braden Mclain, Todd Sparks, Frank W. Liou Feb 2024

Effects Of Laser Defocusing On Bead Geometry In Coaxial Titanium Wire-Based Laser Metal Deposition, Remy Mathenia, Aaron Flood, Braden Mclain, Todd Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Coaxial wire-based laser metal deposition is a versatile and efficient additive process that can achieve a high deposition rate in the manufacturing of complex structures. In this paper, a three-beam coaxial wire system is studied, with particular attention to the effects of deposition height and laser defocusing on the resulting bead geometry. As the deposition standoff distance changes, so does the workpiece illumination proportion, which describes the ratio of energy going directly into the feedstock wire and into the substrate. Single titanium beads are deposited at varying defocus levels and deposition rates and the bead aspect ratio is measured and …

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Mission-Driven Inverse Design Of Blended Wing Body Aircraft With Machine Learning, Rohan S. Sharma, Serhat Hosder Feb 2024

Mission-Driven Inverse Design Of Blended Wing Body Aircraft With Machine Learning, Rohan S. Sharma, Serhat Hosder

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The intent of this work was to investigate the feasibility of developing machine learning models for calculating values of airplane configuration design variables when provided time-series, mission-informed performance data. Shallow artificial neural networks were developed, trained, and tested using data pertaining to the blended wing body (BWB) class of aerospace vehicles. Configuration design parameters were varied using a Latin-hypercube sampling scheme. These data were used by a parametric-based BWB configuration generator to create unique BWBs. Performance for each configuration was obtained via a performance estimation tool. Training and testing of neural networks were conducted using a K-fold cross-validation scheme. A …

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Upconversion Photoluminescence Of Monolayer Wse2 With Biaxial Strain Tuning, Shrawan Roy, Jie Gao, Xiaodong Yang Jan 2024

Upconversion Photoluminescence Of Monolayer Wse2 With Biaxial Strain Tuning, Shrawan Roy, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Mechanical strain can be used to tune the optical properties of monolayer transition metal dichalcogenides (1L-TMDs). Here, up conversion photoluminescence (UPL) from 1L-WSe2 flakes is tuned with biaxial strain induced by cruciform bending and indentation method. It is found that the peak position of UPL is redshifted by around 24 nm as the applied biaxial strain increases from 0% to 0.51%. At the same time, the UPL intensity increases exponentially for the up-conversion energy difference that lies within a broad range between −157 meV to −37 meV. The observed linear and sublinear power dependence of UPL emission in 1L-WSe …

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Effects Of Organic Surface Contamination On The Mass Accommodation Coefficient Of Water: A Molecular Dynamics Study, Jordan Hartfield, Eric Bird, Zhi Liang Jan 2024

Effects Of Organic Surface Contamination On The Mass Accommodation Coefficient Of Water: A Molecular Dynamics Study, Jordan Hartfield, Eric Bird, Zhi Liang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The mass accommodation coefficient (MAC), a parameter that quantifies the possibility of a phase change to occur at a liquid-vapor interface, can strongly affect the evaporation and condensation rates at a liquid surface. Due to the various challenges in experimental determination of the MAC, molecular dynamics (MD) simulations have been widely used to study the MAC on liquid surfaces with no impurities or contaminations. However, experimental studies show that airborne hydrocarbons from various sources can adsorb on liquid surfaces and alter the liquid surface properties. In this work, therefore, we study the effects of organic surface contamination, which is immiscible …

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Development Of A High-Pressure Infiltration Process For Phenol–Formaldehyde Matrix Composites, Samuel Weiler, Patrick Schwartzkopf, Henry Haffner, K. Chandrashekhara Jan 2024

Development Of A High-Pressure Infiltration Process For Phenol–Formaldehyde Matrix Composites, Samuel Weiler, Patrick Schwartzkopf, Henry Haffner, K. Chandrashekhara

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Phenol–formaldehyde (phenolic) thermosets are known for excellent heat and chemical resistance, high flame retardance, and good mechanical performance. However, phenolics are also known for their high brittleness, and tendency to form voids, due to a condensation reaction forming water during curing. These voids can decrease the mechanical performance of the resultant phenolic composite and introduce undesirable performance characteristics. This work aims to develop a technique that uses high-pressure infiltration to obtain dense phenolic matrix composites, with commercially available resin and fiber reinforcement. The high-pressure system developed in this work is compared to a conventional low-pressure resin infusion technique, and the …

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Optimal Tilt-Wing Evtol Takeoff Trajectory Prediction Using Regression Generative Adversarial Networks, Shuan Tai Yeh, Xiaosong Du Jan 2024

Optimal Tilt-Wing Evtol Takeoff Trajectory Prediction Using Regression Generative Adversarial Networks, Shuan Tai Yeh, Xiaosong Du

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electric vertical takeoff and landing (eVTOL) aircraft have attracted tremendous attention nowadays due to their flexible maneuverability, precise control, cost efficiency, and low noise. The optimal takeoff trajectory design is a key component of cost-effective and passenger-friendly eVTOL systems. However, conventional design optimization is typically computationally prohibitive due to the adoption of high-fidelity simulation models in an iterative manner. Machine learning (ML) allows rapid decision making; however, new ML surrogate modeling architectures and strategies are still desired to address large-scale problems. Therefore, we showcase a novel regression generative adversarial network (regGAN) surrogate for fast interactive optimal takeoff trajectory predictions of …

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Effects Of Simultaneous Co2 Addition To The Fuel And Oxidizer Streams On Soot Formation In Co-Flow Diffusion Ethylene Flame, Yu Yang, Shu Zheng, Yuzhen He, Hao Liu, Ran Sui, Qiang Lu Dec 2023

Effects Of Simultaneous Co2 Addition To The Fuel And Oxidizer Streams On Soot Formation In Co-Flow Diffusion Ethylene Flame, Yu Yang, Shu Zheng, Yuzhen He, Hao Liu, Ran Sui, Qiang Lu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Soot formation in a co-flow diffusion ethylene flame with the addition of CO2 to the fuel (the CO2-F), oxidizer (the CO2-O), and fuel/oxidizer (the CO2-F/O) streams was numerically and experimentally investigated in this study. The effects of different CO2 addition ways on soot inception, soot condensation, H-abstraction-C2H2-addition (HACA) and oxidation by O2/OH processes, were quantitatively analyzed by introducing the integrated reaction rates over the whole computational domain. The simulated and experimental results showed that the CO2-F/O was the most effective in inhibiting soot formation …

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The Role Of Atomic Layer Deposited Coatings On Lithium-Ion Transport: A Comprehensive Study, Yufang He, Hiep Pham, Xinhua Liang, Jonghyun Park Dec 2023

The Role Of Atomic Layer Deposited Coatings On Lithium-Ion Transport: A Comprehensive Study, Yufang He, Hiep Pham, Xinhua Liang, Jonghyun Park

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Use of Ultrathin Film Coatings Prepared through Atomic Layer Deposition (ALD) Has Become Widespread for Improving Lithium-Ion Diffusivity of Active Particles, Which Plays a Crucial Role in Determining the Rate Capability of Lithium-Ion Batteries (LIBs). in This Study, the Impact of ALD Coating Thickness on Ionic Diffusivity in CeO2-Coated LiMn2O4 (LMO) Cathode Particles is Comprehensively Investigated through First-Principles Calculations by Focusing on the Trade-Offs between the Physical Properties of the Film and its Impact on the Diffusivity of Ions. Our Findings Indicate that Several Physical Factors Affect the Diffusivity of the Coating, Including the Crystal-Amorphous Structure that Depends on …

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Searching For Unknown Material Properties For Am Simulations, Aaron Flood, Rachel Boillat, Sriram Praneeth Isanaka, Frank W. Liou Nov 2023

Searching For Unknown Material Properties For Am Simulations, Aaron Flood, Rachel Boillat, Sriram Praneeth Isanaka, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Additive manufacturing (AM) simulations are effective for materials that are well characterized and published; however, for newer or proprietary materials, they cannot provide accurate results due to the lack of knowledge of the material properties. This work demonstrates the process of the application of mathematical search algorithms to develop an optimized material dataset which results in accurate simulations for the laser directed energy deposition (DED) process. This was performed by first using a well-characterized material, Ti-64, to show the error in the predicted melt pool was accurate, and the error was found to be less than two resolution steps. Then, …

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The Investigation Of A Likely Scenario For Natural Tornado Genesis And Evolution From An Initial Instability Profile, Alexios Nicolas Philippou, Kakkattukuzhy M. Isaac Oct 2023

The Investigation Of A Likely Scenario For Natural Tornado Genesis And Evolution From An Initial Instability Profile, Alexios Nicolas Philippou, Kakkattukuzhy M. Isaac

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A likely mechanism for the little-understood tornado genesis is proposed and its numerical implementation is presented. The Burgers-Rott vortex with its axis in the vertical direction is introduced as an instability mechanism, and the flow field then evolves under the influence of the atmospheric pressure, temperature and density variations with altitude. Buoyancy effects are implemented using the Boussinesq model. Results are presented and discussed for a set of conditions including mesh type and size, different turbulence models, and a few different boundary conditions. Post-processed results of the transient simulations including animations contain a wealth of information to help analyze tornado …

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Stochastic Modeling Of Physical Drag Coefficient – Its Impact On Orbit Prediction And Space Traffic Management, Smriti Nandan Paul, Phillip Logan Sheridan, Richard J. Licata, Piyush M. Mehta Aug 2023

Stochastic Modeling Of Physical Drag Coefficient – Its Impact On Orbit Prediction And Space Traffic Management, Smriti Nandan Paul, Phillip Logan Sheridan, Richard J. Licata, Piyush M. Mehta

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ambitious satellite constellation projects by commercial entities and the ease of access to space in recent times have led to a dramatic proliferation of low-Earth space traffic. It jeopardizes space safety and long-term sustainability, necessitating better space domain awareness (SDA). Correct modeling of uncertainties in force models and orbital states, among other things, is an essential part of SDA. For objects in the low-Earth orbit (LEO) region, the uncertainty in the orbital dynamics mainly emanate from limited knowledge of the atmospheric drag-related parameters and variables. In this paper, which extends the work by Paul et al. (2021), we develop a …

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In-Situ Lock-In Thermographic Measurement Of Powder Layer Thermal Diffusivity And Thickness In Laser Powder Bed Fusion, Tao Liu, Edward C. Kinzel, Ming-Chuan Leu Jul 2023

In-Situ Lock-In Thermographic Measurement Of Powder Layer Thermal Diffusivity And Thickness In Laser Powder Bed Fusion, Tao Liu, Edward C. Kinzel, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The thermal transport properties of the powder layer play a crucial role in the process of laser powder bed fusion (LPBF). This paper introduces an in-situ measurement method utilizing active lock-in infrared thermography (LIT) to determine the thermal diffusivity and thickness of the powder layer. The proposed method exhibits great potential for accurate powder property and thickness measurements and real-time process monitoring. In this lock-in thermographic technique, the LPBF laser beam is directed through an optical diffuser and modulated into a square thermal wave. This thermal wave serves as an active heat source to heat the surface of the powder …

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High-Temperature Phonon-Assisted Upconversion Photoluminescence Of Monolayer Wse2, Fengkai Meng, Xiaodong Yang, Jie Gao Jul 2023

High-Temperature Phonon-Assisted Upconversion Photoluminescence Of Monolayer Wse2, Fengkai Meng, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Phonon-assisted up conversion photoluminescence (UPL) is an anti-Stokes process emitting photons of energy higher than the excitation photons, with up conversion energy gain provided by optical phonons. Atomically thin transition metal dichalcogenides provide a promising platform for exploring the phonon-assisted UPL process due to their strong phonon-exciton interactions. Here, high-temperature phonon-assisted UPL process in monolayer WSe2 is investigated, aiming to understand the role of phonon population and the number of phonons involved in the UPL process at elevated temperatures. It is demonstrated that the integrated intensity of UPL emission significantly increases by two orders of magnitude as the temperature rises …

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Decomposition Of The Wall-Heat Flux Of Compressible Boundary Layers, Dongdong Xu, Pierre Ricco, Lian Duan Jun 2023

Decomposition Of The Wall-Heat Flux Of Compressible Boundary Layers, Dongdong Xu, Pierre Ricco, Lian Duan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We use the method developed by Elnahhas and Johnson ["On the enhancement of boundary layer skin friction by turbulence: An angular momentum approach," J. Fluid Mech. 940, A36 (2022)] and Xu et al. ["Decomposition of the skin-friction coefficient of compressible boundary layers," Phys. Fluids 35, 035107 (2023)] for the decomposition of the skin-friction coefficient to integrate the mean temperature equation for high-Reynolds-number compressible boundary layers and arrive at an identity for the decomposition of the wall-heat flux. The physical interpretation of the identity and the limitations of this approach are discussed. We perform an integration on the mean temperature equation …

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Multifunctional Additive Manufacturing And Multiphysics Numerical Investigations Of Carbon Fiber Structural Battery Composite Using A Drop-On-Demand Method With In-Situ Consolidation, Xiangyang Dong, Yuekun Chen May 2023

Multifunctional Additive Manufacturing And Multiphysics Numerical Investigations Of Carbon Fiber Structural Battery Composite Using A Drop-On-Demand Method With In-Situ Consolidation, Xiangyang Dong, Yuekun Chen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Lightweight Carbon Fiber Structural Battery Composite Has Great Potential in Increasing Structural Energy Storage Efficiency for Multifunctional Applications. However, It is Still Challenging to Design Carbon Fiber Multifunctional Composite Due to Lack of Proper Manufacturing Methods. in This Study, an Integrated Multifunctional Design and Fabrication Approach is Developed by Combining a Drop-On-Demand Additive Manufacturing Method with a Multiphysics Numerical Model to Guide the Development of the New Multifunctional Composite. through Deposition with In-Situ Consolidation, the Function and Thickness of Each Carbon Fiber Layer as Well as its Fiber Volume Fraction Are Accurately Controlled. Decreasing Layer Thickness Improves Flexural Properties. the …

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Experimental And Numerical Studies Of Slurry-Based Coextrusion Deposition Of Continuous Carbon Fiber Micro-Batteries To Additively Manufacture 3d Structural Battery Composites, Aditya R. Thakur, Xiangyang Dong Apr 2023

Experimental And Numerical Studies Of Slurry-Based Coextrusion Deposition Of Continuous Carbon Fiber Micro-Batteries To Additively Manufacture 3d Structural Battery Composites, Aditya R. Thakur, Xiangyang Dong

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Carbon Fiber Structural Battery Composites Have Recently Attracted Growing Interests Due to their Potentials of Simultaneously Carrying Mechanical Loads and Storing Electrical Energy for Lightweight Application. in This Study, We Present a Slurry-Based Coextrusion Deposition Method to Additively Manufacture 3D Structural Battery Composites from Carbon Fiber Micro-Batteries. Cathode Slurry is Coextruded Together with Solid Polymer Electrolyte-Coated Carbon Fibers in a Single Deposition. a Network of Carbon Fiber Micro-Batteries is Achieved within the Fabricated Structural Battery Composites. Electrochemical Tests Show a Stable Charge-Discharge Performance Up to 100 Cycles. the Rheological Behavior of the Cathode Slurry is Found to Govern the Coextrusion …

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Sharprazor: Automatic Removal Of Hair And Ruler Marks From Dermoscopy Images, Reda Kasmi, Jason Hagerty, Reagan Harris Young, Norsang Lama, Januka Nepal, Jessica Miinch, William V. Stoecker, R. Joe Stanley Apr 2023

Sharprazor: Automatic Removal Of Hair And Ruler Marks From Dermoscopy Images, Reda Kasmi, Jason Hagerty, Reagan Harris Young, Norsang Lama, Januka Nepal, Jessica Miinch, William V. Stoecker, R. Joe Stanley

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Background: The removal of hair and ruler marks is critical in handcrafted image analysis of dermoscopic skin lesions. No other dermoscopic artifacts cause more problems in segmentation and structure detection. Purpose: The aim of the work is to detect both white and black hair, artifacts and finally inpaint correctly the image. Method: We introduce a new algorithm: SharpRazor, to detect hair and ruler marks and remove them from the image. Our multiple-filter approach detects hairs of varying widths within varying backgrounds, while avoiding detection of vessels and bubbles. The proposed algorithm utilizes grayscale plane modification, hair enhancement, segmentation using tri-directional …

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Advanced Ensemble Modeling Method For Space Object State Prediction Accounting For Uncertainty In Atmospheric Density, Smriti Nandan Paul, Richard J. Licata, Piyush M. Mehta Mar 2023

Advanced Ensemble Modeling Method For Space Object State Prediction Accounting For Uncertainty In Atmospheric Density, Smriti Nandan Paul, Richard J. Licata, Piyush M. Mehta

Mechanical and Aerospace Engineering Faculty Research & Creative Works

For objects in the low Earth orbit region, uncertainty in atmospheric density estimation is an important source of orbit prediction error, which is critical for space traffic management activities such as the satellite conjunction analysis. This paper investigates the evolution of orbit error distribution in the presence of atmospheric density uncertainties, which are modeled using probabilistic machine learning techniques. The recently proposed "HASDM-ML," "CHAMP-ML," and "MSIS-UQ" machine learning models for density estimation (Licata and Mehta, 2022b; Licata et al., 2022b) are used in this work. The investigation is convoluted because of the spatial and temporal correlation of the atmospheric density …

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Decomposition Of The Skin-Friction Coefficient Of Compressible Boundary Layers, Dongdong Xu, Pierre Ricco, Lian Duan Mar 2023

Decomposition Of The Skin-Friction Coefficient Of Compressible Boundary Layers, Dongdong Xu, Pierre Ricco, Lian Duan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We derive an integral formula for the skin-friction coefficient of compressible boundary layers by extending the formula of Elnahhas and Johnson ["On the enhancement of boundary layer skin friction by turbulence: An angular momentum approach, "J. Fluid Mech. 940, A36 (2022)] for incompressible boundary layers. The skin-friction coefficient is decomposed into the sum of the contributions of the laminar coefficient, the change of the dynamic viscosity with the temperature, the Favre-Reynolds stresses, and the mean flow. This decomposition is applied to numerical data for laminar and turbulent boundary layers, and the role of each term on the wall-shear stress is …

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Simulation Of Natural Tornado Genesis And Evolution From An Initial Instability Profile, Kakkattukuzhy M. Issac Feb 2023

Simulation Of Natural Tornado Genesis And Evolution From An Initial Instability Profile, Kakkattukuzhy M. Issac

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A likely mechanism for the little-understood tornado genesis is proposed and its numerical implementation is presented. The Burgers-Rott vortex with its axis in the vertical direction is introduced as an instability mechanism, and the flow field then evolves under the influence of the atmospheric pressure, temperature and density variations with altitude. Buoyancy effects are implemented using the Boussinesq model. Results are presented and discussed for a set of conditions including mesh type and size, different turbulence models, and a few different boundary conditions. Post-processed results of the transient simulations including animations contain a wealth of information to help analyze tornado …

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Selection Of Solidification Pathway In Rapid Solidification Processes, Nima Najafizadeh, Men G. Chu, Yijia Gu Feb 2023

Selection Of Solidification Pathway In Rapid Solidification Processes, Nima Najafizadeh, Men G. Chu, Yijia Gu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Rapid Solidification Processing of Alloys Enables the Formation of Exotic Nonequilibrium Microstructures. However, the Interrelationship between the Processing Parameters and the Resulting Microstructure is Yet to Be Fully Understood. in Melt Spinning (MS) and Additive Manufacturing (AM) of Rapidly Solidified Alloys, Opposite Microstructure Development Sequences Were Observed. a Fine-To-Coarse Microstructural Transition is Typically Observed in Melt-Spun Ribbons, Whereas Melt Pools in AM Exhibit a Coarse-To-Fine Transition. in This Paper, the Microstructural Evolutions during These Two Processes Are Investigated using Phase-Field Modeling. the Variation of All Key Variables of the Solid-Liquid Interface (Temperature, Composition, and Velocity) throughout the Entire Rapid Solidification …

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Glass-Based Biodegradable Pressure Sensor Toward Biomechanical Monitoring With A Controllable Lifetime, Devdatt Chattopadhyay, Jonghyun Park, Chang-Soo Kim Feb 2023

Glass-Based Biodegradable Pressure Sensor Toward Biomechanical Monitoring With A Controllable Lifetime, Devdatt Chattopadhyay, Jonghyun Park, Chang-Soo Kim

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A New Class of Potentially Implantable Solid-State Sensors is Demonstrated Utilizing Biodegradable Glass as the Main Structural Material. the Device Behavior is Manipulated Via Chemical Decomposition, and Then Physically Disintegrated in a Controlled Manner. It is based on the Capacitive Sensing Mechanism, Comprising an Elastic Insulator between Two Borate-Rich Glass Substrates. This Mesoscale Pressure Sensor is Characterized by a Range of Pressure of Up to 14 MPa in a Phosphate Buffer Solution Environment. the Sensor Exhibits Good Sensitivity and Reversibility Responding to Compressive Pressures and Remains Fully Functional Before a Desired, Sudden Failure Caused by Dissolution. the Operational Lifetime Can …

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Experimental Approach For Development Of A Powder Spreading Metric In Additive Manufacturing, M. Hossein Sehhat, Austin T. Sutton, Zane Yates, Ming-Chuan Leu Jan 2023

Experimental Approach For Development Of A Powder Spreading Metric In Additive Manufacturing, M. Hossein Sehhat, Austin T. Sutton, Zane Yates, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Powder Spreading is a Vital Step of Powder-Based Additive Manufacturing (AM) Processes. the Quality of Spread Powder Can Considerably Influence the Properties of Fabricated Parts. Poorly Packed Powder Beds with High Surface Roughness Result in Printed Part Layers with Large Porosity and Low Dimensional Accuracy, Leading to Poor Mechanical Properties. Therefore, the Powder Spread ability and its Dependence on Process Parameters and Powder Characteristics Should Be Quantified to Improve the Efficiency of Powder-Based AM Methods. This Study Proposes a Novel Dimensionless Powder Spread Ability Metric that Can Be Commonly Used in Different Powder-Based AM Processes. the Quality of Spread …

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Experimental Study For Improving The Productivity Of Laser Foil Printing, Tunay Turk, Ming-Chuan Leu Jan 2023

Experimental Study For Improving The Productivity Of Laser Foil Printing, Tunay Turk, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This Study Aims to Improve the Productivity of Laser Foil Printing (LFP), Which is a Foil-Based Metal Additive Manufacturing (AM) Process. LFP Uses a Dual-Laser System to Fabricate a 3-Dimensional Part in a Layered Fashion by Performing Four Steps in Each Layer: Spot Welding, Pattern Welding, Contour Cutting, and Edge Polishing, All of Which Performed by Use of Lasers. We Experimentally Examined the Welding and Polishing Steps in This Study to Enhance LFP Productivity. the Jump Speed, Dwelling Duration, and Weld Path of Spot Welding and the Line Welding Speed and Wait Time between Weld Lines of Pattern Welding Are …

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Comparison Of The Thermal Stability In Equal-Channel-Angular-Pressed And High-Pressure-Torsion-Processed Fe–21cr–5al Alloy, Maalavan Arivu, Andrew Hoffman, Jiaqi Duan, Jonathan Poplawsky, Xinchang Zhang, Frank W. Liou, Rinat Islamgaliev, Ruslan Valiev, Haiming Wen Jan 2023

Comparison Of The Thermal Stability In Equal-Channel-Angular-Pressed And High-Pressure-Torsion-Processed Fe–21cr–5al Alloy, Maalavan Arivu, Andrew Hoffman, Jiaqi Duan, Jonathan Poplawsky, Xinchang Zhang, Frank W. Liou, Rinat Islamgaliev, Ruslan Valiev, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Nanostructured Steels Are Expected to Have Enhanced Irradiation Tolerance and Improved Strength. However, They Suffer from Poor Microstructural Stability at Elevated Temperatures. in This Study, Fe–21Cr–5Al–0.026C (Wt%) Kanthal D (KD) Alloy Belonging to a Class of (FeCrAl) Alloys Considered for Accident-Tolerant Fuel Cladding in Light-Water Reactors is Nanostructured using Two Severe Plastic Deformation Techniques of Equal-Channel Angular Pressing (ECAP) and High-Pressure Torsion (HPT), and their Thermal Stability between 500–700 °C is Studied and Compared. ECAP KD is Found to Be Thermally Stable Up to 500 °C, Whereas HPT KD is Unstable at 500 °C. Microstructural Characterization Reveals that ECAP KD …

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Microstructure, Mechanical Properties And Oxidation Behavior Of Refractory Multi-Principal Element Alloys By Laser Remelting And Conventional Manufacturing, Visharad Jalan, Seth Crawford, Sung Heng Wu, Frank W. Liou, Haiming Wen Jan 2023

Microstructure, Mechanical Properties And Oxidation Behavior Of Refractory Multi-Principal Element Alloys By Laser Remelting And Conventional Manufacturing, Visharad Jalan, Seth Crawford, Sung Heng Wu, Frank W. Liou, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Refractory Multi-Principal Element Alloys (RMPEAs), HfNbTaTiZr, (HfNbTaTiZr)9Cr, and (HfNbTaTiZr)9Al, Were Manufactured using Vacuum Arc Melting Followed by Laser Remelting to Mimic Additive Manufacturing. the Microhardness of the As-Cast HfNbTaTiZr, (HfNbTaTiZr)9Cr, and (HfNbTaTiZr)9Al Samples after Arc Melting Was Measured as 6.20, 7.63, and 6.89 Gpa, respectively. after Laser Remelting and Re-Solidification, the Hardness Increased by ~ 30% for Each Composition; the Hardest Was (HfNbTaTiZr)9Cr Measured at 9.60 GPa, While the Softest Was HfNbTaTiZr with a Hardness of 8.42 GPa, Which Was Still Harder Compared to All the Other Samples. the Addition …

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Application Of A Variable Path Length Repetitive Process Control For Direct Energy Deposition Of Thin-Walled Structures, Elias B. Snider, Douglas A. Bristow Jan 2023

Application Of A Variable Path Length Repetitive Process Control For Direct Energy Deposition Of Thin-Walled Structures, Elias B. Snider, Douglas A. Bristow

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Direct Energy Deposition (DED) Additive Manufacturing is Well Suited to Fabricating Large Thin-Walled Metal Structures Such as Rocket Nozzles but Suffers from Layer-To-Layer Defect Propagation. Propagating Defects May Exhibit as Slumping or a Ripple in Bead Geometry. Recent Works Have Used Repetitive Process Control (RPC) Methods for Additive Manufacturing to Stabilize the Layer-Wise Defect Propagation, But These Methods Require Repetition of the Same Path. However, Typical Thin-Wall DED Applications, Sometimes Referred to as Vase Structures, Have Changing Paths with Each Layer Such as Expanding or Contracting Diameters and Changing Profiles. This Paper Presents an Extension to Optimal RPC that Uses …

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Microstructure And Residual Stress In Functionally Graded 316l Stainless Steel/Inconel 625 Alloys Fabricated By Direct Energy Deposition, Xinchang Zhang, Liang Wang, Frank W. Liou, Yang Ren, Cheng Sun Jan 2023

Microstructure And Residual Stress In Functionally Graded 316l Stainless Steel/Inconel 625 Alloys Fabricated By Direct Energy Deposition, Xinchang Zhang, Liang Wang, Frank W. Liou, Yang Ren, Cheng Sun

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Functionally graded materials (FGMs) provide a unique solution to combine distinct properties within a single component to enhance its overall performance. Understanding the microstructure and residual stress distribution is particularly important as the material dissimilarity in FGMs can result in high residual stress that affects the mechanical integrity of structural components. This work aims to study the microstructure and residual stress of additively manufactured FGMs and the effects of isothermal annealing. In this study, 316L stainless steel/Inconel 625 FGMs were built by direct energy deposition and characterized by optical and electron microscopy as well as synchrotron-based X-ray diffraction. Our study …

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