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Full-Text Articles in Social and Behavioral Sciences
Deformation Characterization Of Micro Rolling For Stainless Steel Foil, Haibo Xie, Kenichi Manabe, Tsuyoshi Furushima, Kazuo Tada, Zhengyi Jiang
Deformation Characterization Of Micro Rolling For Stainless Steel Foil, Haibo Xie, Kenichi Manabe, Tsuyoshi Furushima, Kazuo Tada, Zhengyi Jiang
Faculty of Engineering and Information Sciences - Papers: Part A
Physical parameters such as microscopic roughness become very important in micro forming process due to increasing surface to volume ratio. As a very important phenomenon in metal forming process, friction size effects are becoming more attracting for researchers because traditional models are not reliable. In this study, the micro rolling deformation characterization has been investigated with SUS 304 stainless steel considering the effect of lubricant, and there exists a sticking area in the contact zone. The evolution of surface roughness and oil film thickness are analyzed. The foil thickness plays an important role in the tribological features of rolling. All …
Formability Of Micro Sheet Hydroforming Of Ultra-Fine Grained Stainless Steel, Hideki Sato, Kenichi Manabe, Daiki Kondo, Dongbin Wei, Zhengyi Jiang
Formability Of Micro Sheet Hydroforming Of Ultra-Fine Grained Stainless Steel, Hideki Sato, Kenichi Manabe, Daiki Kondo, Dongbin Wei, Zhengyi Jiang
Faculty of Engineering and Information Sciences - Papers: Part A
The formability of ultra-fine grained stainless steel is investigated in micro hydromechanical deep drawing. The materials used are ultra-fine grained stainless steel and SUS304-H with thickness of 20 and 50 m. The micro cups are successfully fabricated for the ultra-fine grained stainless steel but it cannot be fabricated for SUS304-H with thickness of 20 μm. The fracture type of ultra-fine grained stainless steel foil is the shortage of tensile strength at plain strain state and does not change with a decrease of the thickness. In contrast, the fracture type of SUS304-H foil changes to the bending deformation with decreasing the …
Numerical Study On Springback With Size Effect In Micro V-Bending, Zhi Fang, Haina Lu, Dongbin Wei, Zhengyi Jiang, Xianming Zhao, Di Wu
Numerical Study On Springback With Size Effect In Micro V-Bending, Zhi Fang, Haina Lu, Dongbin Wei, Zhengyi Jiang, Xianming Zhao, Di Wu
Faculty of Engineering and Information Sciences - Papers: Part A
With the development of microforming technology, the demand on accuracy of the metallic micro components is elevating. While springback phenomenon which is inevitable during bending process, can cause unpredicted dimensional error, bringing difficulties to the downstream assembly, and let alone the springback in microforming as the measurements of tools and workpieces downsize hundreds even thousands times. This paper focuses on the springback effect that occurs after the micro Vbending a classic processing method to manufacture microparts. Numerical simulation has been conducted to investigate the size effect in terms of Voronoi tessellation and springback. A finite element (FE) model of the …
Finite Element Method Analysis Of Micro Cross Wedge Rolling Of Metals, Zhengyi Jiang, Haina Lu, Dongbin Wei, Kezhi Linghu, Xianming Zhao, Xiaoming Zhang, Di Wu
Finite Element Method Analysis Of Micro Cross Wedge Rolling Of Metals, Zhengyi Jiang, Haina Lu, Dongbin Wei, Kezhi Linghu, Xianming Zhao, Xiaoming Zhang, Di Wu
Faculty of Engineering and Information Sciences - Papers: Part A
A newly developed manufacturing technology - micro cross wedge rolling technology is an appropriate method to produce micro axisymmetric components such as micro stepped shafts. The development of this classic cold forming process is limited by a lack of sufficient understanding of geometric and material effects due to the size reduction of the components. In this study, a numerical model is proposed to simulate micro cross wedge rolling where the grain size effect is taken into account. Pure copper is chosen as the raw material. A finite element simulation is implemented where the diameter of the cylindrical workpiece is 0.8 …
Optimisation Of Size-Controllable Centroidal Voronoi Tessellation For Fem Simulation Of Micro Forming Processes, Liang Luo, Zhengyi Jiang, Haina Lu, Dongbin Wei, Kezhi Linghu, Xianming Zhao, Di Wu
Optimisation Of Size-Controllable Centroidal Voronoi Tessellation For Fem Simulation Of Micro Forming Processes, Liang Luo, Zhengyi Jiang, Haina Lu, Dongbin Wei, Kezhi Linghu, Xianming Zhao, Di Wu
Faculty of Engineering and Information Sciences - Papers: Part A
Voronoi tessellation has been employed to characterise material features in Finite Element Method (FEM) simulation, however, a poor mesh quality of the voronoi tessellations causes problems in explicit dynamic simulation of forming processes. Although centroidal voronoi tessellation can partly improve the mesh quality by homogenisation of voronoi tessellations, small features, such as short edges and small facets, lead to an inferior mesh quality. Further, centroidal voronoi tessellation cannot represent all real micro structures of materials because of the almost equal tessellation shape and size. In this paper, a density function is applied to control the size and distribution of voronoi …
Potential Of Fluid Pressure Use For Achieving High Formability In Micro Sheet Forming Process, Hideki Sato, Kenichi Manabe, Dongbin Wei, Zhengyi Jiang, Daiki Kondo
Potential Of Fluid Pressure Use For Achieving High Formability In Micro Sheet Forming Process, Hideki Sato, Kenichi Manabe, Dongbin Wei, Zhengyi Jiang, Daiki Kondo
Faculty of Engineering and Information Sciences - Papers: Part A
This study decsribesa potential offluid pressure in micro hydromechanical deep drawingto achieve high formability. The FE simulation is carried out using the stainless steel foil with 50μm thickness. The friction holding effect can be obtained by applying the fluid pressure and it becomes high at high D p/t in MHDD. By applying the counter and radial pressure in MHDD, the desired lubrication condition can be obtained and the friction force can be reduced. By the friction holding effect and lubrication effect in MHDD, the micro cups can be successful fabricated in MHDD. Consequently, it is clarify that the fluid pressure …
An Active-Compliant Micro-Stage Based On Eap Artificial Muscles, Rahim Mutlu, Gursel Alici, Xingcan Xiang, Weihua Li
An Active-Compliant Micro-Stage Based On Eap Artificial Muscles, Rahim Mutlu, Gursel Alici, Xingcan Xiang, Weihua Li
Faculty of Engineering and Information Sciences - Papers: Part A
Electroactive Polymer actuators (EAPs), also known as EAP artificial muscles, offer a great potential for soft robotics. They are suitable for bio-inspired robotic applications due to their built-in actuation property within the mechanical body. In this paper, we report on a fully compliant micro-stage with built-in actuation. It has been fabricated as one piece inspired from twining structures in nature. We have employed a soft robotic modeling approach and finite element modeling to predict the mechanical output of the stage as a function of the input voltage. Experiments were conducted under a range of electrical inputs (0.25-1.00 V). For a …
Surface Morphology Of Micro Stepped Components In Micro Cross Wedge Rolling, Dongbin Wei, Haina Lu, Zhengyi Jiang, Kenichi Manabe
Surface Morphology Of Micro Stepped Components In Micro Cross Wedge Rolling, Dongbin Wei, Haina Lu, Zhengyi Jiang, Kenichi Manabe
Faculty of Engineering and Information Sciences - Papers: Part A
A novel microforming process - Micro Cross Wedge Rolling has been proposed, which is very promising in producing micro stepped components. It is inevitable to confront with huge challenges in the development of micro cross wedge rolling technology. The influences of miniaturization, especially size effect, on process, accuracy control and product quality have to be studied. A micro cross wedge rolling testing rig has been designed and manufactured. Micro stepped components have been fabricated successfully by adopting flat wedge tools on this rig. The effects of surface roughness of tool, grain size in workpiece and cross sectional area reduction on …
Numerical Modeling Of Size Effect In Micro Hydromechanical Deep Drawing, Hideki Sato, Ken-Ichi Manabe, Dongbin Wei, Zhengyi Jiang
Numerical Modeling Of Size Effect In Micro Hydromechanical Deep Drawing, Hideki Sato, Ken-Ichi Manabe, Dongbin Wei, Zhengyi Jiang
Faculty of Engineering and Information Sciences - Papers: Part A
A modeling of tribological size effects in micro deep drawing (MDD) and micro hydromechanical deep drawing (MHDD) is a main focus in this study. The inner and outer pockets in which the different friction coefficients can be applied at different lubrication conditions are considered on the blank surface. The ratio of the area of outer pockets to inner pockets is changed with the decrease in the size. The low friction coefficient at the outer pockets is assumed in MHDD by considering the lubrication effect of fluid medium. The numerical analysis is performed under six lubrication conditions. The analytical results of …
Inertial Particle Separation By Differential Equilibrium Positions In A Symmetrical Serpentine Micro-Channel, Jun Zhang, Sheng Yan, Ronald Sluyter, Weihua Li, Gursel Alici, Nam-Trung Nguyen
Inertial Particle Separation By Differential Equilibrium Positions In A Symmetrical Serpentine Micro-Channel, Jun Zhang, Sheng Yan, Ronald Sluyter, Weihua Li, Gursel Alici, Nam-Trung Nguyen
Faculty of Engineering and Information Sciences - Papers: Part A
This paper presents an inertial microfluidic device with a simple serpentine micro-channel to continuously separate particles with high performance. Separation of micro/nano-particles has a variety of potential applications in biomedicine and industry. Among the existing separation technologies, a label-free technique without the use of antibody affinity, filter or centrifugation is highly desired to ensure minimal damage and alteration to the cells. Inertial microfluidics utilising hydrodynamic forces to separate particles is one of the most suitable label-free technologies with a high throughput. Our separation concept relies on size-based differential equilibrium positions of the particles perpendicular to the flow. Highly efficient separation …