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University of Wollongong

2011

Faculty of Engineering and Information Sciences - Papers: Part A

Welding

Articles 1 - 4 of 4

Full-Text Articles in Social and Behavioral Sciences

Sensitization Behaviour Of 11-12% Cr Aisi 409 Stainless Steel During Low Heat Input Welding, Cornelis Janise Van Niekerk, Madeleine Du Toit Jan 2011

Sensitization Behaviour Of 11-12% Cr Aisi 409 Stainless Steel During Low Heat Input Welding, Cornelis Janise Van Niekerk, Madeleine Du Toit

Faculty of Engineering and Information Sciences - Papers: Part A

The study comprised of the investigation into the sensitization characteristics of AISI 409 titanium stabilized ferritic stainless steel during low heat input welding. AISI 409 is a fully ferritic stainless steel used in catalytic converters and tubing for automotive exhaust systems due to the supposition that sensitization does not occur during low heat input welding. Two plates of 2 and 4 mm were tested for sensitization during low heat input welding. The study confirmed that chromium carbide (M23C6) precipitation occurs on the grain boundaries in the heat-affected zone with consequent depletion of Cr adjacent to the …


Offline Programming For Short Batch Robotic Welding, Nathan Larkin, Aleksandar Milojevic, Zengxi Pan, Joseph Polden, John Norrish Jan 2011

Offline Programming For Short Batch Robotic Welding, Nathan Larkin, Aleksandar Milojevic, Zengxi Pan, Joseph Polden, John Norrish

Faculty of Engineering and Information Sciences - Papers: Part A

Robotics based automation has many advantages over both manual operation and dedicated hard automation. In practice however the robot programming overhead and high cost of dedicated jigging are serious impediments to its use for short production runs. Offline programming packages offer an attractive alternative to reduce programming time and robot down time, however many of the available packages are fairly complex and treat the geometric programming and welding operation separately. The paper will describe the development of alternative approaches and the evaluation of an integrated offline robotic welding package (RinasWeld) which addresses these issues and makes low volume robotic welding …


Development Of A Dc-Lsnd Welding Process For Gmaw On Dh-36 Steel, Raymond Holder, Nathan Larkin, Huijun Li, Lenka Kuzmikova, Zengxi Pan, John Norrish Jan 2011

Development Of A Dc-Lsnd Welding Process For Gmaw On Dh-36 Steel, Raymond Holder, Nathan Larkin, Huijun Li, Lenka Kuzmikova, Zengxi Pan, John Norrish

Faculty of Engineering and Information Sciences - Papers: Part A

Weld induced distortion correction is a major cost within the shipbuilding industry. This paper investigates the use of an active cooling process known as Dynamically Controlled - Low Stress No Distortion (DC-LSND) Welding on DH-36 steel. Thermal profiles are obtained and distortion measurements are also achieved. Results show that the application of a localised cryogenic cooling source trailing the welding arc can significantly reduce weld induced distortion using the GMAW process. The effect of forced cooling on the weld microstructure is also observed.


Research To Establish A Systematic Approach To Safe Welding Procedure Development Using Austenitic Filler Material For Fabrication Of High Strength Steel, Lenka Kuzmikova, John Norrish, Huijun Li, Mark Callaghan Jan 2011

Research To Establish A Systematic Approach To Safe Welding Procedure Development Using Austenitic Filler Material For Fabrication Of High Strength Steel, Lenka Kuzmikova, John Norrish, Huijun Li, Mark Callaghan

Faculty of Engineering and Information Sciences - Papers: Part A

High strength, thermo-mechanically treated steels often require very careful control of welding procedures to ensure freedom from hydrogen assisted cold cracking (HACC) in the weld metal and heat affected zone (HAZ) whilst avoiding undue loss of heat affected zone strength. In practice this leads to restricted operating envelopes and the requirement for rigorous procedure management. An alternative approach is the use of austenitic welding consumables but whilst this may be expected to expand the process parameter envelope its use is often restricted by adherence to procedures previously developed for ferritic consumables. The current paper describes the research undertaken to establish …