Systems Engineering Commons^™

Tank Level Controller Plc Lab, Siddhi Upadhyaya, Teghvir Grewal

Electrical Engineering

The California Polytechnic State University San Luis Obispo’s Electrical Engineering Department is currently developing lab experiments for the new EE435 (Industrial Power Control and Automation) class. In order to support these efforts, fourth year Cal Poly students are expected to develop laboratory experiments that will be conducted during this new class for the semester system. The lab experiment focused on in this project is called the Tank Level Controller. This experiment will introduce EE 435 students to Schneider Electric Programmable Logic Controller (PLC) hardware and software, which is prominent in the automation industry.
This experiment will require students to develop …

Cybersecurity In Industrial Automation Lab Design For Ee 435, Jules Khalil Emile Hajjar, Emily Zhou

Electrical Engineering

This project involves the creation of an instructional laboratory aimed at teaching cybersecurity for industrial automation applications. Specifically tailored for Electrical Engineering students at Cal Poly, the experiment focuses on configuring the Modicon M580, a PLC from Schneider Electric, and serves to introduce students to relevant cybersecurity protocols and techniques. This project will be implemented into the EE435 (Industrial Power Control and Automation) course curriculum upon Cal Poly’s transition to the semester system.

Smartphone Control Of Rc Cars, Weston R. Fitzgerald

Electrical Engineering

The smartphone-controlled RC (remote-controlled) car is an inexpensive remote-controlled car designed to be fast and portable. Instead of manufacturing, packaging, and shipping a separate controller, the remote control is implemented in a phone application, which saves time and money in both the design process and the manufacturing process. Utilizing the user’s smartphone is more cost-effective since mobile devices are a common recurrence, and packaging fewer devices results in overall better portability of the product.

This smartphone-controlled car is speedy and intuitive to learn for typical smartphone users. The user can change the car’s speed and direction wirelessly using their phone; …

A Method For Visualizing The Structural Complexity Of Organizational Architectures, Jacob Michael B. King

Master's Theses

To achieve a high level of performance and efficiency, contemporary aerospace systems must become increasingly complex. While complexity management traditionally focuses on a product’s components and their interconnectedness, organizational representation in complexity analysis is just as essential. This thesis addresses this organizational aspect of complexity through an Organizational Complexity Metric (OCM) to aid complexity management. The OCM augments Sinha’s structural complexity metric for product architectures into a metric that can be applied to organizations. Utilizing nested numerical design structure matrices (DSMs), a compact visual representation of organizational complexity was developed. Within the nested numerical DSM are existing organizational datasets used …

Development Of A Myoelectric Detection Circuit Platform For Computer Interface Applications, Nickolas Andrew Butler

Master's Theses

Personal computers and portable electronics continue to rapidly advance and integrate into our lives as tools that facilitate efficient communication and interaction with the outside world. Now with a multitude of different devices available, personal computers are accessible to a wider audience than ever before. To continue to expand and reach new users, novel user interface technologies have been developed, such as touch input and gyroscopic motion, in which enhanced control fidelity can be achieved. For users with limited-to-no use of their hands, or for those who seek additional means to intuitively use and command a computer, novel sensory systems …

Analysis Of Verification And Validation Techniques For Educational Cubesat Programs, Noah Weitz

Master's Theses

Since their creation, CubeSats have become a valuable educational tool for university science and engineering programs. Unfortunately, while aerospace companies invest resources to develop verification and validation methodologies based on larger-scale aerospace projects, university programs tend to focus resources on spacecraft development. This paper looks at two different types of methodologies in an attempt to improve CubeSat reliability: generating software requirements and utilizing system and software architecture modeling. Both the Consortium Requirements Engineering (CoRE) method for software requirements and the Monterey Phoenix modeling language for architecture modeling were tested for usability in the context of PolySat, Cal Poly's CubeSat research …

Solar Cal Poly Active Hvac Project, James Cornish, Jake Cosmo, Patrick Weston

Mechanical Engineering

For this project, the goal was to conceptualize, design, test, and implement an active HVAC system to be used in the Solar Cal Poly house competing in the Department of Energy’s 2015 Solar Decathlon. With many house iterations, it was decided to use a split system with an outdoor heat pump and indoor air handler, paired with a HRV for ventilation. Through system modeling using Design Builder and Energy Pro 6.5, the cooling load of the house was determined along with the cooling schedule. The foreseen safety precautions and limited construction time guided the entire project, along with the active …

Creating A User-Friendly Personal Wine Collection Inventory Management System, Peter Loddengaard

Industrial and Manufacturing Engineering

This project set out to create a user-friendly wine collection management software. Existing systems were reviewed and discussions with collectors took place to establish the user requirements for this type of inventory management system. This led to the scope of the project being narrowed to making a wine bottle entry form that was quick and easy to use. The programming language, Ruby on Rails, was used to design this system, and learning the software was a large part of the project itself. It was established that four forms would be designed using combinations of two ergonomic factors: an “F” shaped …

Frito-Lay - Supply Chain Impact Analysis, Kerri Blosch, Vincent Phua, Jeffrey Silva

Industrial and Manufacturing Engineering

The snack food company Frito-Lay relies on Route Sales Representatives (RSRs) to stock and maintain shelves of snack foods in every store. Frito-Lay currently does not have a system which can accurately predict cannibalization, or the effects of a store opening or closing on other stores of the same chain in the area. The goal is to sort through 1900 stores in a given metropolitan area to see the effects of cannibalization. In order to tackle the problem, a Microsoft Access program was created to filter stores based on location or whether the store was open for the full three-year …

Improving Advertisement Recognition And User Interface Of Gameofwarrealtips.Com, Chad Kihm, Alexander Meyer

Industrial and Manufacturing Engineering

The purpose of this experiment was to determine which location of advertisement would be the most recognized on the Game of War Real Tips website and to improve the website’s user interface by using both quantitative and qualitative data. To accomplish this, two experiments were created. The first experiment was designed to determine which location of advertisement would be recognized most by users. A screen would flash for 0.5 seconds and the subjects would mark where they believed they recognized an advertisement. A statistical analysis was completed to determine whether the location of the advertisement had an effect on the …

Process Testing And Improvement Of Tapping Machinery At Lisi Aerospace, Michael James Hester

Industrial and Manufacturing Engineering

This report documents my senior project for California Polytechnic State University San Luis Obispo. I have chosen to do a senior project with Lisi Aerospace. Lisi would like to compare the manufacturer rated cycle count of taps versus an experimental one based on our machines in house. My goal for this project would be to run an experiment on one tapping machine and report on the achievable cycle count for the taps. I plan to do this in several ways including:

• Running extra cycle counts above tap manufacturer recommendations

• Documenting machine failure modes

• Create a process document to be repeated …

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Wine Club Shipment Package Redesign, Emily E. Prescott

Industrial and Manufacturing Engineering

This report shows the design, manufacturing, and testing process for the product development of a wine club shipment package for Niner Wine Estates. Niner has two different shipment sizes, 4 bottles and 6 bottles, and wishes to improve their current package by giving it a more “high-class” feel. After the new package was designed and prototyped, it went through standardized quality testing to be cleared for commercial use. This testing is intended to simulate the distribution cycle the package will experience and subject it to potential hazards such as being dropped and vehicle vibration during transportation.

After the package passed …

Wildlife Deterrence Method Test Device, Garrett Tietz, Adam Webb, Dane Knutson

Mechanical Engineering

The objective of the Deer Busters team is to design and build a device or system of devices that will be used to determine which method, or methods, are most effective at deer deterrence. JumpSport suspects that a method which gives the appearance of approach to the deer in an aggressive or startling manner but also changes the way it attacks so that the deer do not get used to the device will be most effective. Deer Busters is committed to the completion of the deer deterrent testing device by the end of the fall quarter of 2014.

Methane Production By A Packed-Bed Anaerobic Digester Fed Dairy Barn Flush Water, Sean Richard Thomson

Master's Theses

Packed-bed digesters are an alternative to covered lagoon digesters for methane production and anaerobic treatment of dilute wastewaters such as dairy barn flush water. The physical media of packed-beds retain biofilms, often allowing increased treatment rates. Previous studies have evaluated several types of media for digestion of dilute wastewaters, but cost and media fouling have setback commercial development. A major operational cost has been effluent recirculation pumping.

In the present effort, a novel approach to anaerobic digestion of flush dairy water was developed at pilot-scale: broken walnut shells were used as a low-cost packed-bed medium and effluent recirculation was replaced …

2d Wireform Process Improvement, Katy Conlin, Carlo Ebora, Jordan Gamble

Mechanical Engineering

The body of this work has been created for Edwards Lifesciences in conjunction with senior project requirements. As such, the information produced and contained within is under a non‐disclosure agreement. As per request by sponsor, the body of the work will not be submitted to any outside parties, and the title page will serve as proof of completion.

Development Of Safety Standards For Cubesat Propulsion Systems, Liam Jon Cheney

Master's Theses

The CubeSat community has begun to develop and implement propulsion systems. This movement represents a new capability which may satisfy mission needs such as orbital and constellation maintenance, formation flight, de-orbit, and even interplanetary travel. With the freedom and capability granted by propulsion systems, CubeSat providers must accept new responsibilities in proportion to the potential hazards that propulsion systems may present.

The Cal Poly CubeSat program publishes and maintains the CubeSat Design Specification (CDS). They wish to help the CubeSat community to safety and responsibly expand its capabilities to include propulsive designs. For this reason, the author embarked on the …

Testing Virtual Machines For Cadrc Server Hosting, Robin Verweij

Computer Science and Software Engineering

No abstract provided.

High Temperature Filter Test Unit Upgrades, Blair Frandeen, Will Schill, Erick Shewmaker, Joshua Turgeon

Mechanical Engineering

The purpose of this project was to improve the existing High Temperature Filter Test Unit (HTTU) by optimizing performance and adding new features. These features include viewing ports and a camera system for observation of tests, a leak detection system, and a flame impingement system. Additional considerations included improving the current operation of the HTTU by reducing test time and energy loss. The HTTU is designed to test High Efficiency Particulate Air (HEPA) filters at temperatures up to 1300 ˚F, creating conditions which simulate a fire in a chemical processing facility. The HTTU was originally built as a Cal Poly …

Applying Sustainability From A Systems Perspective:, Timothy Brophy

Master's Theses

Becoming sustainable is no longer an option. Current industry methods will not be able to support the necessary changes our growing society demands. In order to keep up with ever increasing demands industry will be aimed toward making major system changes toward a fully sustainable model. As of right now only basic sustainability actions have been put in place. Industry needs to make a strategic change toward resilient systems with an end goal of evolving into fully biomimic systems. This thesis covers a brief history of production leading to the Industrial Revolution which created a need for increased sustainability efforts. …

Polyparking, Christopher Blackmer, Michael Suttie

Biomedical Engineering

The purpose of this senior project is to analyze the various options for the implementation of a parking lot information system on the California Polytechnic State University, San Luis Obispo campus. This system would involve three main components: physical counting hardware, a database and analysis organization system, and a user interface for disseminating the gathered information. The project investigates and provides commentary on various available and commonplace systems, and the benefits and drawbacks of these systems. During the course of the project, a flexible database and user-interface was developed in Microsoft Access, which will allow counter output to be gathered …

Rfid Technology Selection And Economic Justification For Healthcare Asset Tracking, Tyler Robert Peabody, Tali Freed

Master's Theses

Although Radio Frequency Identification (RFID) and Real-Time Location System (RTLS) technologies for inventory tracking have been growing in popularity, the healthcare industry has been reluctant to adopt these technologies. One of the primary reasons for this lack of enthusiasm has been the risk associated with electromagnetic interference between RFID/RTLS systems and medical equipment functionality. The other reason has been the substantial cost and complexity of implementing RFID/RTLS in healthcare organizations. In this study, we show that there are several ways to safely install RFID/RTLS systems to improve the inventory management processes of hospitals and clinics. We then analyze the inventory …

Pico-Satellite Integrated System Level Test Program, Marcus A. Ruddy

Master's Theses

Testing is an integral part of a satellite’s development, requirements verification and risk mitigation efforts. A robust test program serves to verify construction, integration and assembly workmanship, ensures component, subsystem and system level functionality and reduces risk of mission or capability loss on orbit.

The objective of this thesis was to develop a detailed test program for pico-satellites with a focus on the Cal Poly CubeSat architecture. The test program established a testing baseline from which other programs or users could tailor to meet their needs. Inclusive of the test program was a detailed decomposition of discrete and derived test …

Design Of A University Research Network: Analysis, Selection, And Implementation Planning, Anna P. Hopper

Master's Theses

This report focuses on the design of a university knowledge management system (KMS), and how such a system can provide the framework for students and faculty to partake in, share, and collaborate on research activities. The collaborative environment of a university KMS, or research network, must be established in order for a university to maintain its reputation as a competitive research institution and to develop its faculty and students outside the classroom. A research network may contain a variety of features, some of which include faculty profiles, forums, communication portals, publication links, biographies, faculty keywords, interest areas and contact information. …

Design Of Online Student Fee Committee Proposal Information System, Kenneth Cairns, Gregory (Greg) Jacobson

Industrial and Manufacturing Engineering

The purpose of this project is to overhaul the IME department’s Student Fee Committee (SFC) proposal system. A web enabled database was designed in order to improve this system. A significant amount of time was spent researching different programming languages, paradigms, and frameworks in order to determine the most logical approach to the system redesign. After a few false leads, it was determined that the most appropriate solution to the problem was to design a C# based web form application using asp.NET technology, developed in Microsoft Visual Studio. A mockup was created in Access in an attempt to determine if …

Standardization For Retail Facility Layout For Patagonia, Inc., Derek King

Industrial and Manufacturing Engineering

The purpose of this project is to create a standard layout for Patagonia retail stores. Currently, Patagonia has no standard layouts to follow when they update or open a new store; this has resulted in improper layouts and not fulfilling customers’ needs. This project will develop a way for Patagonia to solve both of these problems based on statistical engineering. The outcome of this project will result in a standard way for determining the optimal layout for new or updated Patagonia retail stores while meeting the business needs of the location.

The Effects Of Anti-Price Gouging Legislation On Supply Chain Dynamics, Jason Edward Maynard

Master's Theses

The purpose of this thesis is to model the effects of anti-price gouging (APG) legislation on the costs to businesses during the recovery period of a disaster. A system dynamics model of a business’s replenishment procedures is used to simulate the effects of APG legislation on business performance. Economists have published expansive research on the effects of price ceilings on supply and demand, but there is little research evidence on the operational consequences of price ceiling legislation on business costs. APG legislation increases consumer’s forward buying and shortage gaming after a disaster by removing price incentives to be frugal. Forward …

Cable Time Estimation Database, Joshua L. Okerman

Industrial and Manufacturing Engineering

The use of time standards are the basis for a high efficiency system in the manufacturing environment. This project will investigate the process followed to design and develop a database used to calculate accurate cable assembly time standards used for scheduling at General Atomics. This project will then justify the use of the Cable Time Estimation Database, through an economic analysis compared to the current methods applied.

Increasing Production Capacity At A Start Up Biomedical Company, Traci J. Otsuji

Industrial and Manufacturing Engineering

The following senior project was first introduced during a summer internship at a biomedical company called Asthmatx Inc. Asthmatx is responsible for the development and manufacturing of a catheter‐based device for moderate to severe cases of asthma. Upon the approval of FDA, Asthmatx had planned to ramp up their production capacity significantly in order to accommodate the potential growth.

The first step in the process improvement was a facility reconfiguration that involved the adjustment of process sequencing and the implementation of ergonomic catheter channels. Next, time studies were conducted to gain more accurate time standards of the production process. After …

Police Operations Simulation, Robert Mcgee

Industrial and Manufacturing Engineering

In this report, the author explains the process of creating the Police Operations Simulation, shows step-by-step how it works, and statistically analyzes the results from SLOPD’s own proposed and current schedules. The data-gathering from the department and the simulation itself will receive the bulk of the coverage in this report, followed by sample results from SLOPD and a business plan for future sale to other departments.

Using the given numbers, it appears that the proposed schedule will result in significantly improved coverage for the city of San Luis Obispo. While any increase in the number officers on patrol tends to …

Ergonomic Methods To Improve Safety In The Construction Sector And Reduce Costs, Mona Barjasteh

Industrial and Manufacturing Engineering

Many small construction companies have difficulty providing a safe working environment for their employees because of their lack of resources. There is a need to provide a manual for small construction companies employing 10 or fewer workers with the best ergonomic solutions of the top most common injuries. Accidents in the construction field are very high with nearly 175,00o nonfatal injuries and 1,121 deaths in 2002. The nonfatal cases occur 7.1 times per 100 full time workers, while serious injuries occur 2.8 times per 100 full time workers. This information reveled the importance of focusing on minor injuries in order …