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Operations Research, Systems Engineering and Industrial Engineering Commons

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Manufacturing

Industrial and Manufacturing Systems Engineering Conference Proceedings and Posters

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Full-Text Articles in Operations Research, Systems Engineering and Industrial Engineering

A New Metric For Evaluating Machinability Of A Design, Jocelyn Chay, John K. Jackman, Matthew C. Frank, Frank E. Peters Jan 2017

A New Metric For Evaluating Machinability Of A Design, Jocelyn Chay, John K. Jackman, Matthew C. Frank, Frank E. Peters

Industrial and Manufacturing Systems Engineering Conference Proceedings and Posters

With the increasing complexity of part model designs and the pressure to reduce time to market, evaluating the manufacturability of conceptual designs can help design engineers avoid part features that create downstream manufacturing problems. For machining processes, reachability of a part surface with a cutting tool plays a major role in determining the machinability of a design. This paper describes a new method to quantify reachability at different locations on the surface of a part model. A mesh representation (STL file) is generated for a part model and a slicing algorithm is used to estimate the reachability for each model ...


The Use Of Sacrificial Support Structures In A Rapid Machining Process, Wutthigrai Boonsuk, Matthew C. Frank Jan 2005

The Use Of Sacrificial Support Structures In A Rapid Machining Process, Wutthigrai Boonsuk, Matthew C. Frank

Industrial and Manufacturing Systems Engineering Conference Proceedings and Posters

Rapid prototyping techniques for CNC machining have been developed in an effort to produce functional prototypes in appropriate materials. One of the major challenges is to develop an automatic fixturing system for the part during the milling process. The current proposed method, sacrificial support fixturing, is similar to the support structures used in existing rapid processes, such as Stereolithography. During the machining process, the sacrificial supports emerge incrementally and, at the end of the process, are the only entities connecting the part to the stock material. In this paper, we propose methodologies for the design of sacrificial support structures for ...


Economics Of Sacrificial Fixturing For Cnc Machining And Rapid Manufacturing, Kevin Mcbrearty, Richard A. Wysk, Matthew C. Frank Sep 2004

Economics Of Sacrificial Fixturing For Cnc Machining And Rapid Manufacturing, Kevin Mcbrearty, Richard A. Wysk, Matthew C. Frank

Industrial and Manufacturing Systems Engineering Conference Proceedings and Posters

This paper presents a fixturing method for sacrificial fixturing machining using CNC equipment. The focus of the paper is not on the method itself, but on the economics of sacrificial fixturing CNC machining, which defines the domain of use for the results described in the paper. The paper presents an economic model of machining, and then analyzes the use of the method as a function of: the number of parts to be produced, the ratio of material removed to final part volume, the number of features on the part, and the basic part geometry. We conclude that sacrificial fixturing is ...