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Laser Clean Room Re-Design: A Manufacturing Facility Re-Layout, Jennifer J. Siu
Laser Clean Room Re-Design: A Manufacturing Facility Re-Layout, Jennifer J. Siu
Industrial and Manufacturing Engineering
Alcon’s Laser Clean Room fosters inefficient production practices, is outdated for its current process, and lacking in clear process/product flow. A facility re-design is applied to bring order, efficiency, and optimize flow in the laser production lines.
Deliverables include a new layout that decreases product travel distances and increases productivity as well as an implementation plan and cost/savings analysis. Major design decisions include downsizing the clean room, sorting to find waste and establishing clear process/product flows. The design was implemented within three weeks and results yield 29% reduction of product travel distance, 10.4 hrs/day saved from eliminated gowning time and …