Nuclear Engineering Commons^™

High Temperature Heat Exchanger Annual Report, Anthony Hechanova

Publications (NSTD)

Objectives

• Identify candidate materials for heat exchanger components.

• Test candidate materials for heat exchanger components.

• Design critical components in the interface between the reactor and hydrogen production plant and within the sulfur iodine thermochemical process.

• Fabricate prototypical components.

• Test prototypical components.

Knowledge-Based Information Resource Management System For Materials Of Sodium-Cooled Fast Reactor, Sean Hsieh

Reactor Campaign (TRP)

In the development of advanced fast reactors, materials and coolant/material interactions pose a critical barrier for higher temperature and longer core life designs. For advanced burner reactors (sodium cooled) such as EBR-II and FFTF, experience has shown that the qualified structural materials and fuel cladding severely limits the economic performance. In other liquid metal cooled reactor concepts, advanced materials and better understanding and control of coolant and materials interactions are necessary for realizing the potentials.

Liquid sodium has been selected as the primary coolant candidate for Gen. IV nuclear energy systems. Global Nuclear Partnership (GNEP) Advanced Burned Reactor (ABR) has …

Thermal Transient Flow Rate Sensor For High Temperature Liquid Metal Cooled Nuclear Reactor, Yingtao Jiang, Jian Ma

Reactor Campaign (TRP)

In nuclear power plants and accelerator driven systems (ADS) for nuclear waste treatment, it is important to monitor the coolant flow rate in the reactor core and pipe-line. In such a strong irradiation, high pressure, and temperature environment, the existing flow measurement techniques (such as Electromagnetic flow meters, Ultrasonic flow meters, Turbine flow meters, etc.) are not accurate and reliable.

The measurement of flow rates (mass flow rates or volume flow rate) plays a notable role in monitoring and controlling the experimental conditions. The bulk flow rates can be obtained through direct methods, which measure the amount of discharged fluids …

Modeling And Design Algorithms For Electromagnetic Pumps, Daniel P. Cook, Yitung Chen, Jian Ma

Reactor Campaign (TRP)

Electromagnetic (EM) induction pumps are used extensively in current and proposed nuclear power systems and industrial molten metal transfer operations. Although the Magnetohydrodynamic (MHD) theory that underlies the operation of these types of pumps has been studied extensively in the past few decades, the design of specific EM pumping systems for specific flow cases requires computational tools and expertise, which is lacking in the U.S. However, for the past two years, researchers at UNLV have been utilizing the TC-1 liquid metal loop system at UNLV and an Annular Linear Induction Pump (ALIP) to drive the liquid metal and to develop …

Knowledge-Based Information Resource Management System For Materials Of Sodium-Cooled Fast Reactor, Sean Hsieh

Reactor Campaign (TRP)

In the development of advanced fast reactors, materials and coolant/ material interactions pose a critical barrier for higher temperature and longer core life designs. For sodium-cooled fast reactors (SFRs) such as the Experimental Breeder Reactors in Idaho and the Fast Flux Test Facility in Hanford, experience has shown that qualified structural materials and fuel cladding severely limits their economic performance.

Liquid sodium has been selected as the primary coolant candidate for the Advanced Burner Reactor (ABR) of the Global Nuclear Partnership (GNEP). Materials improvement has been identified as a major thrust to improve fast reactor economics. Researchers from universities, national …

High Temperature Heat Exchanger Project: Quarterly Progress Report July 1, 2007 Through September 30, 2007, Anthony Hechanova

Publications (NSTD)

• Ceramatec Sulfuric Acid Decomposer. The numerical model of a SiC ceramic coupon with two layers of microchannels was developed. Calculations of the factor of safety and probability of failure for the case of a straight channel were performed. Results for a pressure of 7.5 MPa were performed. The thermal and mechanical stress analyses of the Ceramatec HTHX and decomposer were completed.

• Bayonet Heat Exchanger. The thermal and mechanical stress analyses of the bayonet type HTHX and decomposer (Sandia design) were completed. Temperature profiles obtained from thermocouples measured from the Sandia experiments have been applied to the whole packed …

Unlv Research Foundation High Temperature Heat Exchanger Development: 9/08, Anthony Hechanova

Publications (NSTD)

Barriers addressed:

Nuclear Hydrogen Initiative R&D Plan – Material performance and component design and testing for the intermediate heat exchanger and high-temperature thermochemical water splitting (H₂SO₄ decomposition and HI decomposition). Improved materials for High Temperature Electrolysis.

High Temperature Heat Exchanger Project: Quarterly Progress Report April 1, 2007 Through June 30, 2007, Anthony Hechanova

Publications (NSTD)

• Ceramatec Sulfuric Acid Decomposer. Modeling with different reacting flow channel configurations (ribbed-surface channels, hexagonal channels, and diamond-shaped channels) was performed. The probability of failure for the one channel geometry with different reacting flow channel configurations was calculated to be zero in the three principal directions for all of the cases.

• Bayonet Heat Exchanger. The Matlab code for calculating the probability of failure using a two-dimensional axisymmetric model of the bayonet decomposer was developed. The probability of failure was calculated for the inner and outer SiC walls, and the intermediate quartz wall of the decomposer and found to be …

High Temperature Heat Exchanger Project: Quarterly Progress Report January 1, 2007 Through March 31, 2007, Anthony Hechanova

Publications (NSTD)

• The variation of sulfur dioxide production (throughput) of the baseline design of the Ceramatec sulfuric acid decomposer with total mass flow rate of reacting flow has been calculated. According to the calculations, the sulfur dioxide production increases as the total mass flow rate of reacting flow increases regardless of the fact that decomposition percentage of sulfuric trioxide decreases. A parametric study of the baseline design of the Ceramatec sulfuric acid decomposer was performed.

• The thermal performance using various channel geometries for the decomposer was studied. The baseline design (straight channels) has 89.5% thermal efficiency while the thermal efficiency …

High Temperature Heat Exchanger Project: Quarterly Progress Report October 1, 2006 Through December 31, 2006, Anthony Hechanova

Publications (NSTD)

Modifications to the single-channel models of the Ceramatec heat exchanger and decomposer concept for hexagonal flow channels under two values of layer-overlapping (50% and 100%) and for diamond-shaped flow channels were completed.

The finite element calculations of the “Ball on Three Ball Test” for ceramic material for the purpose of selecting the appropriate specimen thickness for future experimental testing was performed for plate thicknesses ranging from 2 to 8 mm.

A finite element model of the “Ball on Three Ball Test” was also studied for discs having micro-channels.

Modeling And Design Algorithms For Electromagnetic Pumps, Daniel P. Cook

Reactor Campaign (TRP)

Electromagnetic (EM) induction pumps are used in a number of nuclear energy related applications, such as circulation of molten lead-bismuth eutectic alloys in neutron targets, and circulation of liquid sodium metal in Gen IV Sodium-cooled Fast Reactors (SFR). Because EM pumps have no moving parts which can fail, they are considerably more reliable than conventional mechanical pumps for molten metal usage, and thus EM pumps are favored over mechanical pumps even though their pumping efficiency is lower and their initial cost is higher when compared to mechanical pumps of similar flow rates.

The research objectives of this task are:

• A …

Thermal Transient Flow Rate Sensor For High Temperature Liquid Metal Cooled Nuclear Reactor, Yingtao Jiang

Reactor Campaign (TRP)

In nuclear power plants and accelerator driven system (ADS) for nuclear waste treatment, it is important to monitor the coolant flow rate in the reactor core and pipe-line. In such a strong irradiation, high pressure and temperature environment, no accurate local flow measurement technique is readily available. Electromagnetic (EM) flow meter is popular in low temperature application as it is a non-intrusive technology. However, additional voltage will be produced due to temperature, flow, pressure, the chemical properties of the liquid metal and surface condition of the steel walls. In addition, the non-definite wetting behavior of liquid lead-bismuth to the electrically …

High Temperature Heat Exchanger Project: Quarterly Progress Report July 1, 2006 Through September 30, 2006, Anthony Hechanova

Publications (NSTD)

Hydrodynamics and thermal numerical modeling coupled with sulfur trioxide decomposition for the one channel geometry with three different channel configurations were performed. The results obtained from the numerical modeling were compared with the baseline design under the same boundary and operation conditions. The case with diamond shaped channels has the highest percentage of sulfuric acid decomposition. The baseline channel geometry has the lowest pressure drop compared with other cases.

High Temperature Heat Exchanger Project: Quarterly Progress Report April 1, 2006 Through June 30, 2006, Anthony Hechanova

Publications (NSTD)

Numerical Analyses of the Ceramatec Sulfuric Acid Decomposer. Comparisons with experiments for the Ceramatec sulfuric acid decomposer coupon with eight straight channels for four different geometries and four different flow rates were performed. All of the operation and boundary conditions for the calculations were the same as in the Ceramatec experiments. Good agreement was found. The overall pressure drop difference between calculations and experiments for most of the cases is within 10%.

High Temperature Heat Exchanger Project: Quarterly Progress Report January 1, 2006 Through March 31, 2006, Anthony Hechanova

Publications (NSTD)

Quarterly Collaboration Meeting. The UNLVRF HTHX Project quarterly meeting was held in Albuquerque, NM, March 16 and 17, 2006. The purpose of the meeting was to promote collaboration and communication among the UNLV Research Foundation partners. A tour of Sandia National Laboratory was also provided that included a visit to their sulfuric acid decomposition test apparatus. There were 24 attendees from universities, national laboratories, and private industry. Collaborators discussed their research progress. The next meeting will be in July in Salt Lake City, UT.

Unlv Research Foundation High Temperature Heat Exchanger Development, Anthony Hechanova

Publications (NSTD)

Barriers addressed:

Nuclear Hydrogen Initiative R&D Plan – Material performance and component design and testing for: intermediate heat exchanger and high-temperature thermochemical water splitting (H2SO4 decomposition and HI decomposition). Improved materials for High Temperature Electrolysis.

High Temperature Heat Exchanger Project: Quarterly Progress Report October 1, 2005 Through December 31, 2005, Anthony Hechanova

Publications (NSTD)

• Liquid Salt Technical Working Group Meeting. The first meeting of the Liquid Salt Technical Working Group was held on October 28, 2005 at the Pratt Whitney Rocketdyne facility in Canoga Park, CA. 20 experts from academia, industry, and national laboratories participated to discuss current state of knowledge and research needs for high temperature liquid salt applications.
• Nuclear Hydrogen Initiative Semi-annual Review. Several participants from the UNLVRF University Consortium gave technical presentations at the NHI Semi-annual Review meeting in Rockville, MD, November 9-10, 2005.
• Quarterly Collaboration Meeting. The University of Nevada, Las Vegas hosted a UNLVRF HTHX Project quarterly meeting December …

Magnetohydrodynamic Simulation Of Electromagnetic Pump In Tc-1, Lillian J. Ratliff

Reactor Campaign (TRP)

The pilot molten lead-bismuth target circuit (TC-1) in university of Nevada Las Vegas (UNLV) was designed for beam power of 1 MW accelerator driven system (ADS). The TC-1 is a liquid lead-bismuth eutectic (LBE) circulation loop. Circulation of the liquid alloy is driven by an annular linear induction pump (ALIP). Experimental measurements of system parameters have yielded a surprisingly low pump efficiency of less than 1%. A numerical study of the pump efficiency is being conducted to determine which operational parameters are responsible for this low efficiency and to give insight into future EM pump design. The numerical study will …

High Temperature Heat Exchanger Project: Quarterly Progress Report July 1, 2005 Through September 30, 2005, Anthony Hechanova

Publications (NSTD)

Quarterly Collaboration Meeting. The University of California, Berkeley, hosted a UNLVRF HTHX Project quarterly meeting on September 12. The purpose of the meeting was to promote collaboration and communication among the UNLV Research Foundation partners. Collaborators discussed their research program plan and provided an update on their progress. The next meeting will be in December in Las Vegas, NV hosted by UNLV.

High Temperature Heat Exchanger Project: Quarterly Progress Report April 1, 2005 Through June 30, 2005, Anthony Hechanova

Publications (NSTD)

Quarterly Collaboration Meeting. General Atomics hosted a UNLVRF HTHX Project quarterly meeting on June 5 in San Diego, California. The purpose of the meeting was to promote collaboration and communication among the UNLV Research Foundation partners. Collaborators had the opportunity to discuss their research program plan and update their progress. The next meeting will be in September in Berkeley hosted by UC Berkeley.

HTHX Computational Design (UNLV). Work on optimizing the ceramic offset strip in compact HTHX design through parametric studies was performed and completed. A simple single channel model was used to perform parametric studies on dimensions and flow …

High Temperature Heat Exchanger Project:Quarterly Progress Report January 1, 2005 Through March 31, 2005, Anthony Hechanova

Publications (NSTD)

Quarterly Collaboration Meeting. Ceramatec, Inc. hosted a UNLVRF HTHX Project quarterly meeting on March 17 in Salt Lake City, Utah. The purpose of the meeting was to promote collaboration and communication among the UNLV Research Foundation partners. Collaborators had the opportunity to discuss their research program plan and update their progress. The next meeting will be in June in San Diego City hosted by General Atomics.

In-Drift Natural Convection And Condensation, Stephen W. Webb, Phillip Rogers, John Del Mar, Darrell Svalstad, Cliff Howard, Ernest Hardin, Bechtel Saic Company, Llc

Publications (YM)

The Yucca Mountain repository configuration consists of waste packages stored inside of underground tunnels, or drifts. The waste packages generate heat due to radioactive decay, and moisture flows into and out of the drifts in liquid and vapor form. Heat and mass transfer within the drifts, including interaction with the surrounding rock, are potentially important processes for the performance of the repository. The present report documents models for in-drift heat and mass transfer during the post-closure period. Pre-closure, or ventilated, conditions are documented in a separate report (BSC 2004 [DIRS 169862]).

High Temperature Heat Exchanger Project: Quarterly Progress Report July 1, 2004 Through September 30, 2004, Anthony Hechanova

Publications (NSTD)

UNLV hosted a meeting on NHI Materials and Heat Exchanger Design on Monday, May 17. Paul Pickard (Sandia National Lab) and Bill Corwin (Oak Ridge National Lab) facilitated the meeting. The purpose of the meeting was to summarize the hydrogen materials and heat exchanger requirements and priorities for UNLV staff and their collaborators to support the research proposal solicitation for the UNLV Research Foundation HTHX program. Attendance was heavier than anticipated and required a change of venue to accommodate the crowd of over 30.

High Temperature Heat Exchanger Project: Quarterly Progress Report April 1, 2004 Through June 30, 2004, Anthony Hechanova

Publications (NSTD)

UNLV hosted a meeting on NHI Materials and Heat Exchanger Design on Monday, May 17. Paul Pickard (Sandia National Lab) and Bill Corwin (Oak Ridge National Lab) facilitated the meeting. The purpose of the meeting was to summarize the hydrogen materials and heat exchanger requirements and priorities for UNLV staff and their collaborators to support the research proposal solicitation for the UNLV Research Foundation HTHX program. Attendance was heavier than anticipated and required a change of venue to accommodate the crowd of over 30.

High Temperature Heat Exchanger Project: Quarterly Progress Report January 1, 2004 Through March 31, 2004, University Of Nevada, Las Vegas. Research Foundation, Robert F. D. Perret

Publications (NSTD)

Mutually satisfactory language has been developed to permit signing of a subcontract between the General Atomics Corporation and the UNLV Research Foundation. The contract is signed.

High Temperature Heat Exchanger Project (Hthx) Project Quarterly Report, University Of Nevada, Las Vegas. Research Foundation

Publications (NSTD)

On October 24, 2003, the University of Nevada, Las Vegas (UNLV) hosted an all-day HTHX Kickoff Meeting attended by all participating institutional representatives and researchers. Objectives of this meeting were to identify near-term research objectives, coordinate collaborative activities, and identify required urgent action items.

Development Of Advanced High Temperature Heat Exchangers: Proposal, University Of Nevada, Las Vegas. Research Foundation

Publications (NSTD)

A research team led by the University of Nevada, Las Vegas (UNLV) Research Foundation proposes a project to develop advanced high temperature heat exchangers (HTHX) for hydrogen production and electrical energy conversion from advanced nuclear reactor concepts. This project will also support the development of Generation IV reactors. The research team includes researchers from UNLV, General Atomics (GA), Sandia National Laboratories (SNL), The University of California, Berkeley UCB) and Oak Ridge National Laboratory (ORNL).

The proposed project will be administered by the University of Nevada Las Vegas Research Foundation (UNLVRF). UNLVRF will provide the overall contract administration and is the …

Design And Analysis Of A Process For Melt Casting Metallic Fuel Pins Incorporating Volatile Actinides, Yitung Chen, Darrell Pepper, Randy Clarksean

Fuels Campaign (TRP)

UNLV has developed and will continue to develop process models for the analysis of melt casting processes. This work will continue to be performed under the guidance of Argonne National Laboratory (ANL) engineers to insure that their knowledge and experience benefits the project. The research to be conducted during year three will center on performing detailed analyses on a conceptual design of an inductively heated skull-crucible casting furnace. Processing conditions will be analyzed, basic models utilized, and detailed heat and mass transfer models will be developed to analyze the most promising processes. The goal of this third year is to …

Development Of A Model For Induction Heating, Randy Clarksean, Yitung Chen

Fuels Campaign (TRP)

There are two coupled equations that must be solved in order to determine the power deposition. The numerical solution of these equations is needed in order to apply a source term within the energy equations. These equations have previously solved in FIDAP. That implementation used modified versions of the momentum and energy equations to provide a mechanism for the solution of two coupled equations. Currently, we want to solve for the induction heating field in addition to the flow field and the energy equation. In order to do this, a mechanism has to be defined within FIDAP to solve these …

Design And Analysis Of A Process For Melt Casting Metallic Fuel Pins Incorporating Volatile Actinides, Yitung Chen, Darrell Pepper, Randy Clarksean

Fuels Campaign (TRP)

UNLV has developed and will continue to develop process models for the analysis of melt casting processes. This work will continue to be performed under the guidance of Argonne National Laboratory (ANL) engineers to ensure that their knowledge and experience benefits the project. The research to be conducted during the second year will center on performing detailed analyses on a conceptual design of an inductively heated skull-crucible casting furnace. Processing conditions will be analyzed, basic models utilized, and detailed heat and mass transfer models will be developed to analyze the most promising processes. The goal of this second year is …