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Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das Jan 2008

Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das

Transmutation Sciences Materials (TRP)

Advanced transmutation systems require structural materials that are able to withstand high neutron fluxes, high thermal cycling, and high resistance to chemical corrosion. The current candidate materials for such structures are ferritic and ferritic-martensitic steels due to their strong resistance to swelling, good microstructural stability under irradiation, and the retention of adequate ductility at typical reactor operating temperatures.

In parallel, lead-bismuth eutectic (LBE) has emerged as a potential spallation target material for efficient production of neutrons, as well as a coolant in the accelerator system. While LBE has excellent properties as a nuclear coolant, it is also highly corrosive to …


Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das Jan 2007

Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das

Transmutation Sciences Materials (TRP)

Advanced transmutation systems require structural materials that are able to withstand high neutron fluxes, high thermal cycling, and high resistance to chemical corrosion. The current candidate materials for such structures are ferritic and ferritic-martensitic steels due to their strong resistance to swelling, good microstructural stability under irradiation, and the retention of adequate ductility at typical reactor operating temperatures.

In parallel, lead-bismuth eutectic (LBE) has emerged as a potential spallation target material for efficient production of neutrons, as well as a coolant in the accelerator system. While LBE has excellent properties as a nuclear coolant, it is also highly corrosive to …


Corrosion Barrier Development For Lbe Corrosion Resistance: Quarterly Report (April 2006), Biswajit Das Jan 2006

Corrosion Barrier Development For Lbe Corrosion Resistance: Quarterly Report (April 2006), Biswajit Das

Transmutation Sciences Materials (TRP)

As reported in the last quarterly report, synthesis of Cr nanowires was found to be problematic in terms of uniform coverage. Hence Ni was identified as the alternative metal to form the nanowires. The purpose of the metal nanowires is to provide structural integrity to the nanoporous alumina, as well as a second defense mechanism against corrosion by oxidizing in case the top alumina layer is compromised. Nickel was selected due to its established electrochemical synthesis procedure. While Ni can provide very good structural integrity to the porous alumina, one potential problem is its higher dissolution rate in LBE. However, …


Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das Jan 2006

Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das

Transmutation Sciences Materials (TRP)

Advanced transmutation systems require structural materials that are able to withstand high neutron fluxes, high thermal cycling, and high resistance to chemical corrosion. The current candidate materials for such structures are ferritic and ferritic-martensitic steels due to their strong resistance to swelling, good microstructural stability under irradiation, and the retention of adequate ductility at typical reactor operating temperatures.

In parallel, lead bismuth eutectic (LBE) has emerged as a potential spallation target material for efficient production of neutrons, as well as a coolant in the accelerator system. While LBE has excellent properties as a nuclear coolant, it is also highly corrosive …


Corrosion Barrier Development For Lbe Corrosion Resistance, Biswajit Das Jan 2005

Corrosion Barrier Development For Lbe Corrosion Resistance, Biswajit Das

Transmutation Sciences Materials (TRP)

In the last quarter, a specialized sample holder was developed for the anodization of alumina on steel. In addition, it was determined that oxalic acid was the most appropriate acid for the anodization of these structures. The steel samples obtained from LANL were first cut into a number of pieces, each measuring 11mm x 8mm x 1.6mm, to allow multiple experiments. Special care was taken to ensure that the cutting process did not damage the samples. After investigation of several techniques, including laser cutting, the samples were cut using EDM wires. The cut steel pieces did not show any damage …


Corrosion Barrier Development For Lbe Corrosion Resistance: Quaterly Report, Biswajit Das Jan 2005

Corrosion Barrier Development For Lbe Corrosion Resistance: Quaterly Report, Biswajit Das

Transmutation Sciences Materials (TRP)

With the demonstration of formation of nanoporous alumina on steel and its good adhesion to substrate under thermal cycling, the next project task was to synthesize Chromium nanowires inside the alumina pores. During the previous quarter, a specialized sample holder was developed towards this goal. Various techniques for the deposition of Chromium were investigated and electro-deposition was determined to be the most suitable approach due to the large aspect ratio of the pores. A challenge in using electro-deposition for porous alumina is the potential sealing of the pores in aqueous solutions at higher temperatures. To avoid this problem, a search …


Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das Jan 2005

Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das

Transmutation Sciences Materials (TRP)

Advanced transmutation systems require structural materials that are able to withstand high neutron fluxes, high thermal cycling, and high resistance to chemical corrosion. The current candidate materials for such structures are ferritic and ferritic-martensitic steels due to their strong resistance to swelling, good microstructural stability under irradiation, and the retention of adequate ductility at typical reactor operating temperatures.

In parallel, lead bismuth eutectic (LBE) has emerged as a potential spallation target material for efficient production of neutrons, as well as a coolant in the accelerator system. While LBE has excellent properties as a nuclear coolant, it is also highly corrosive …


Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das May 2004

Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das

Transmutation Sciences Materials (TRP)

The objective of this project is to develop a novel nanostructure based coating technology that will provide significantly improved corrosion resistance for steel in LBE at elevated temperatures (500 - 600oC), as well as provide long-term reliability under thermal cycling. The nanostructure based coatings will consist of a layer of nanoporous alumina with the pores filled with an oxidizing metal such as Cr, followed by a capping layer of alumina. Alumina, which is a robust anti-corrosion material, provides corrosion resistance at elevated temperatures. The Cr serves two purposes: (1) it acts as a solid filler material for the …


Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications: Quaterly Report, Biswajit Das Jan 2004

Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications: Quaterly Report, Biswajit Das

Transmutation Sciences Materials (TRP)

During the past quarter, this project employed one graduate student and two undergraduate student researchers and made the following accomplishments :

• Acquisition of steel samples for experiments

• Design and fabrication of specialized anodization apparatus to accommodate steel samples

• Investigation of adhesiveness of aluminum on steel

• Investigation of effects of anodizing acids on steel to identify most appropriate acid and a suitable barrier material