Manufacturing Commons^™

System Integration And Real-Time Control Architecture Of A Laser Aided Manufacturing Process, Mallikharjuna R. Boddu, Robert G. Landers, Srinivas Musti, Sanjeev Agarwal, Jianzhong Ruan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper discusses a hybrid deposition–removal manufacturing system being developed at the University of Missouri--Rolla. The system consists of a laser system, five-axis CNC machining center, and powder feeder system. A description of the control software, real-time control architecture, and integration of various subsystems to build the hybrid system is given. The interaction of the real-time controller with various sensors and subsystems to monitor and regulate the process is presented. The communication between integrated process planning for the system and real–time control is also discussed in this paper.

Investigation Of Part Accuracy And Surface Roughness In Rapid Freeze Prototyping Based Investment Casting, Qingbin Liu, Ming-Chuan Leu, Stephen M. Schmitt

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The study as described in this paper is aimed at investigating the dimensional accuracy and surface finish of metal parts made by investment casting with ice patterns generated by rapid freeze prototyping. The process of investment casting with ice patterns is described and contrast with conventional investment casting with wax patterns is made. The selection of binder material for ceramic slurries and the need for an interface agent to separate the ice pattern from the ceramic slurry in the mold making process are discussed. The accuracy and surface finish of ice patterns and of the metal castings are presented and …

A Study On Effects Of Process Parameters In Rapid Freeze Prototyping, Frances D. Bryant, Guanghua Sui, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Rapid Freeze Prototyping (RFP) is a relatively new solid freeform fabrication process, which builds a three-dimensional part according to a CAD model by depositing and freezing water droplets layer by layer. A study on the effects of RFP process parameters including the nozzle scanning speed, droplet size, and droplet frequency in building ice parts with a single-nozzle work head is made. Presented in this paper are the results of this study which indicate that these process parameters determine the ice layer thickness and ice line width, which in turn determine the surface roughness and the waiting time required after depositing …

Object-Oriented Modeling And Fault Detection Of A Powder Feeder For A Laser Metal Deposition System, Robert G. Landers, Michael Gene Hilgers, Frank W. Liou, Bruce M. Mcmillin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

One of the most critical components of a laser metal deposition system is the powder feeder unit. Techniques are required to efficiently design and analyze these systems and to ensure fault tolerance during the operation. In this paper, a model of the powder feeder unit, based on object-oriented abstractions of it components, is developed. This model is modular in that specific components can be efficiently updated or replaced with components that perform a similar function. In addition, the model can be used for simulation allowing for efficient design and analysis. Assurance of the correctness of the powder feeder system is …

Laser Aided Part Repair -- A Review, Jinglei Wang, Sashikanth Prakash, Yashodhan Joshi, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser aided part-repair is an emerging trend that has great potential for future industrial applications. Part-repair technologies are currently used in repairing military and civilian equipment. The focus of this paper is to review the current repair processes, which use the laser-aided metal deposition technology. Many metal parts, which are worn by continual use, can be restored to working condition by the deposition of metal with a laser and machining. This not only extends the life of the part, but also, saves on cost. A comparison between various processes, their parameters, efficiency, cost, and etc. are also presented. The process …

Object-Oriented Modeling And Fauly Detection Of A Powder Feeder For A Laser Metal Deposition System, Robert G. Landers, Michael Gene Hilgers, Frank W. Liou, Bruce M. Mcmillin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

One of the most critical components of a laser metal deposition system is the powder feeder unit. Techniques are required to efficiently design and analyze these systems and to ensure fault tolerance during the operation. In this paper, a model of the powder feeder unit, based on object- oriented abstractions of it components, is developed. This model is modular in that specific components can be efficiently updated or replaced with components that perform a similar function. In addition, the model can be used for simulation allowing for efficient design and analysis. Assurance of the correctness of the powder feeder system …

Flexible Manufacturing System Utilizing Computer Integrated Control And Modeling, Yahia Mohammed Al-Smadi

Theses

In today's fast-automated production, Flexible Manufacturing Systems (FMS) play a very important role by processing a variety of different types of workpieces simultaneously. This study provides valuable information about existing FMS workcells and brings to light a unique concept called Programmable Automation.

Another integrated concept of programmable automation that is discussed is the use of two feasibility approaches towards modeling and controlling FMS operations; the most commonly used is programmable logic controllers (PLC), and the other one, which has not yet implemented in many industrial applications is Petri Net controllers (PN). This latter method is a unique powerful technique to …

The Rheological Behavior Of Carbon Nanofiber-Reinforced Thermoplastic Composites, Qiang Zeng

Theses and Dissertations - UTB/UTPA

A rheological study of the thermoplastic HDPE filled with vapor grow carbon nanofiber (VGCNF) has been performed with a RheoStress 150 Tester. VGCNF having average 50 nm diameter were used. These nanofibers were purified to provide for an open network of high purity nanofibers. A rheomixer was used to disperse the nanofibers uniformly in the polyethylene matrix because of shear working conditions. The influence of fiber loading, frequency and temperature on the rheology was investigated. Studies were carried out in the temperature range of 160 to 210°C and frequency range of 0.062 to 628.3 rad/s. The rheological measurements show that …

A Taxonomy Of Scheduling Problems In Semiconductor Device Test Operations, Tali Freed, Robert C. Leachman, Kenneth H. Doerr

Industrial and Manufacturing Engineering

Semiconductor device test facilities differ not only by production volume and tester brands. The complexity of the devices and the characteristics of the testers affect the scheduling methodologies as well. Goals and strategies vary from one firm to another, leading to a variety of objectives and performance measures. Due to random yield lot size is variable and lot priorities are common. Changeover times are oftentimes sequence-dependent. Since semiconductor device testing systems are very costly, scheduling methods that increase the throughput of the facility are financially significant. In this paper we describe a variety of semiconductor device testing environments, develop mathematical …

Automated Robotic Inspection System For Electronic Manufacturing, Roberto Alejandro Balderas

Theses and Dissertations - UTB/UTPA

An automated robotic inspection system for electronic manufacturing has been developed to identify pin defects of IC packages mounted on printed circuit boards using surface mount technology. The automated robotic inspection system consists of two robots, a computer, a CCD camera with frame gabber for image acquisition, and a customized windows program using neural network for on-line defect identification. Gray scale images of the pins on IC packages are acquired using ambient light. The images are filtered and formatted to appropriate size, so that Matlab neural network tool could be used. The images are used to train neural networks using …

The Effects Of An Interactive Computerized Multimedia Tutorial On Knowledge Gain In Modular Fixturing Design Concepts, Veekit O'Charoen

Dissertations and Theses @ UNI

This study was designed to compare student knowledge gain from learning modular fixturing design concepts by computer tutorial versus traditional lecture. The use of computer tutorial to support engineering and technology classroom instructions has been a major issue for many studies. The undergraduate curricula in engineering and technology are becoming increasingly complex due to the today's modern wide variety of manufacturing processes. The concept of modular fixturing in tool design course is one of the technical competencies which most industries would like graduates to be able to apply their knowledge to real-world problems and situations.

An interactive computerized multimedia tutorial …

A Comparison Of The Level Of Maturity Of Manufacturers In The Lake Land College School District In Lean Manufacturing Techniques As Compared To Goodson's Survey Data, Mark W. Henderson

Masters Theses

The purpose of this study was to determine if manufacturers in the Lake Land College School District have implemented Lean Manufacturing techniques and score as high as the manufacturers in Goodson's Michigan study. Lean Manufacturing techniques have revolutionized the auto industry, with the Toyota Production system the benchmark in Lean Manufacturing techniques. A survey using Goodson's Rapid Plant Assessment compares the level of maturity in the utilization of the Lean Manufacturing techniques with the manufacturers in the Lake Land College School District and Goodson's survey of manufacturers in Michigan. The mean score of 57.67 for the manufacturers in the Lake …

Effect Of Residual Thermal Stresses On Fracture Behavior And Mechanical Properties Of Al Sub 2 O Sub 3/Ni Cermets, Guo Jin Li, Da Ming Chen, Xiao Xian Huang, Jing Kun Guo

Faculty Publications

Effect of residual thermal stresses on fracture behavior and mechanical properties of Al₂O₃/Ni cermets was qualitatively explained by using theory on residual thermal stresses. When Ni particles are located within Al₂O₃ grains or Ni content is relatively low, tensile stresses are exerted at Al₂O₃-Al₂O₃ grain boundary. While fracturing, intergranular fracture is easily produced. When Ni particles are dispersed at Al₂O₃ grain boundary or Ni content is relatively high, compressive stresses are exerted at Al₂O₃-Al₂O₃grain boundary. …