Mechanical Engineering Commons^™

Leveraging Automated Fiber Placement Computer Aided Process Planning Framework For Defect Validation And Dynamic Layup Strategies, Joshua Allen Halbritter

Theses and Dissertations

Process planning represents an essential stage of the Automated Fiber Placement (AFP) workflow. It develops useful and efficient machine processes based upon the working material, composite design, and manufacturing resources. The current state of process planning requires a high degree of interaction from the process planner and could greatly benefit from increased automation. Therefore, a list of key steps and functions are created to identify the more difficult and time-consuming phases of process planning. Additionally, a set of metrics must exist by which to evaluate the effectiveness of the manufactured laminate from the machine code created during the Process Planning …

Comprehensive Process Planning Optimization Framework For Automated Fiber Placement, Alex Ryan Brasington

Theses and Dissertations

Advanced composite materials came about in 1966 and have since been widely used due to the possibility of superior structural performance while also achieving weight reductions. Such opportunities have led to composite materials being used to fabricate complex components, often in the aerospace sector. Most components, especially in aviation, are on a large scale and are outside the capabilities of traditional composite manufacturing techniques. Traditional manufacturing methods are also labor intensive, time consuming, have a high level of material scrap, and are prone to human error. This has led to the need for innovative manufacturing solutions to withstand the ever-increasing …

Machine Learning Based Aerodynamic Shape Optimization, Noe Martinez Jr.

Theses and Dissertations

The coefficient of pressure distribution for various 2D airfoil geometries were found using source – vortex panel methods. The data obtained in these simulations was used in multiple machine learning models which would predict the airfoil geometry from a given coefficient of pressure distribution. The neural networks employed were fully connected feedforward networks with Levenberg – Marquardt backpropagation and one model employed Bayesian Regularization. A novel tool for optimizing airfoil shape for a given coefficient of pressure distribution was created which performed well during testing. These models serve as the first step in minimizing the conflict between aerodynamic and stealth …

Energy Planning Model Design For Forecasting The Final Energy Consumption Using Artificial Neural Networks, Haidy Eissa

Theses and Dissertations

“Energy Trilemma” has recently received an increasing concern among policy makers. The trilemma conceptual framework is based on three main dimensions: environmental sustainability, energy equity, and energy security. Energy security reflects a nation’s capability to meet current and future energy demand. Rational energy planning is thus a fundamental aspect to articulate energy policies. The energy system is huge and complex, accordingly in order to guarantee the availability of energy supply, it is necessary to implement strategies on the consumption side. Energy modeling is a tool that helps policy makers and researchers understand the fluctuations in the energy system. Over the …

Torque Vectoring To Maximize Straight-Line Efficiency In An All-Electric Vehicle With Independent Rear Motor Control, William Blake Brown

Theses and Dissertations

BEVs are a critical pathway towards achieving energy independence and meeting greenhouse and pollutant gas reduction goals in the current and future transportation sector [1]. Automotive manufacturers are increasingly investing in the refinement of electric vehicles as they are becoming an increasingly popular response to the global need for reduced transportation emissions. Therefore, there is a desire to extract the most fuel economy from a vehicle as possible. Some areas that manufacturers spend much effort on include minimizing the vehicle’s mass, body drag coefficient, and drag within the powertrain. When these values are defined or unchangeable, interest is driven to …

Design Of A Pneumatic Soft Robotic Actuator Using Model-Based Optimization, Mahsa Raeisinezhad

Theses and Dissertations

In this thesis, the design and optimization process of a novel soft intelligent modular pad (IntelliPad) for the purpose of pressure injury prevention is presented. The structure of the IntelliPad consists of multiple individual multi-chamber soft pneumatic-driven actuators that use pressurized air and vacuum. Each actuator is able to provide both vertical and horizontal motions that can be controlled independently. An analytical modeling approach using multiple cantilever beams and virtual springs connected in a closed formed structure was developed to analyze the mechanical performance of the actuator. The analytical approach was validated by a finite element analysis. For optimizing the …

Application And Evaluation Of Full-Field Surrogate Models In Engineering Design Space Exploration, Christopher Murray Thelin

Theses and Dissertations

When designing an engineering part, better decisions are made by exploring the entire space of design variations. This design space exploration (DSE) may be accomplished manually or via optimization. In engineering, evaluating a design during DSE often consists of running expensive simulations, such as finite element analysis (FEA) in order to understand the structural response to design changes. The computational cost of these simulations can make thorough DSE infeasible, and only a relatively small subset of the designs are explored. Surrogate models have been used to make cheap predictions of certain simulation results. Commonly, these models only predict single values …

Internal Deformation Measurements And Optimization Of Synthetic Vocal Fold Models, Cassandra Jeanne Taylor

Theses and Dissertations

Developing lifelike vocal fold models is challenging due to various associatedbiomechanical complexities. Nevertheless, the development and analysis of improved vocal foldmodels is worthwhile since they are valuable tools for gaining insight into human vocal foldvibratory, aerodynamic, and acoustic response characteristics. This thesis seeks to contribute tothe development of computational and physical vocal fold modeling in two ways. First is byintroducing a method of obtaining internal deformation fields within vibrating synthetic vocal foldmodels; second is by presenting an optimization algorithm coupled with a computational vocalfold model to optimize geometry and stiffness of a synthetic vocal fold model to achieve morerealistic vibration …

Efficient Incorporation Of Fatigue Damage Constraints In Wind Turbine Blade Optimization, Bryce Taylor Ingersoll

Theses and Dissertations

Improving the wind turbine blade design has a significant effect on the efficiency of the wind turbine. This is a challenging multi-disciplinary optimization problem. During the blade design process, the aerodynamic shapes, sizing of the structural members, and material composition must all be determined and optimized. Some previous blade design methods incorporate the wind turbine's static response with an added safety factor to account for neglected dynamic effects. Others incorporate the dynamic response, but in general is limited to a few design cases. By not fully incorporating the dynamic response of the wind turbine, the final turbine blade design is …

Design And Analysis Of Compressed Air Power Harvesting Systems, Zachary James Sadler

Theses and Dissertations

Procedure for site discovery, system design, and optimization of power harvesting systems is developed with an emphasis on application to air compressors. Limitations for the usage of infrared pyrometers is evaluated. A system of governing equations for thermoelectric generators is developed. A solution method for solving the system of equations is created in order to predict power output from the device. Payback analysis is proposed for determining economic viability. A genetic algorithm is used to optimize the power harvesting system payback with changing quantities and varieties of thermoelectric generators, as well as the back work put into cooling the thermoelectric …

Design And Analysis Of Compressed Air Power Harvesting Systems, Zachary James Sadler

Theses and Dissertations

Procedure for site discovery, system design, and optimization of power harvesting systems is developed with an emphasis on application to air compressors. Limitations for the usage of infrared pyrometers is evaluated. A system of governing equations for thermoelectric generators is developed. A solution method for solving the system of equations is created in order to predict power output from the device. Payback analysis is proposed for determining economic viability. A genetic algorithm is used to optimize the power harvesting system payback with changing quantities and varieties of thermoelectric generators, as well as the back work put into cooling the thermoelectric …

An Automated Method For Optimizing Compressor Blade Tuning, Kurt Berlin Hinkle

Theses and Dissertations

Because blades in jet engine compressors are subject to dynamic loads based on the engine's speed, it is essential that the blades are properly "tuned" to avoid resonance at those frequencies to ensure safe operation of the engine. The tuning process can be time consuming for designers because there are many parameters controlling the geometry of the blade and, therefore, its resonance frequencies. Humans cannot easily optimize design spaces consisting of multiple variables, but optimization algorithms can effectively optimize a design space with any number of design variables. Automated blade tuning can reduce design time while increasing the fidelity and …

Active Control Of The Human Voice From A Sphere, Monty J. Anderson

Theses and Dissertations

This work investigates the application of active noise control (ANC) to speech. ANC has had success reducing tonal noise. In this work, that success was extended to noise that is not completely tonal but has some tonal elements such as speech. Limitations such as causality were established on the active control of human speech. An optimal configuration for control actuators was developed for a sphere using a genetic algorithm. The optimal error sensor location was found from exploring the nulls associated with the magnitude of the radiated pressure with reference to the primary pressure field. Both numerically predicted and experimentally …

A Multi-Objective Optimization Method For Maximizing The Value Of System Evolvability Under Uncertainty, Jason Daniel Watson

Theses and Dissertations

System evolvability is vital to the longevity of large-scale complex engineered systems. The need for evolvability in complex systems is a result of their long service lives, rapid advances to their integrated technologies, unforeseen operating conditions, and emerging system requirements. In recent years, quantifiable metrics have been introduced for measuring the evolvability of complex systems based on the amount of excess capability in the system. These metrics have opened opportunities for optimization of systems with evolvability as an objective. However, there are several aspects of such an optimization that require further consideration. For example, there is a trade-off between the …

Articulated Spine For A Robot To Assist Children With Autism, Brandon M. Norton

Theses and Dissertations

Autism spectrum disorder (ASD) affects about 1.5 million individuals in the US alone. The consequences of ASD affect families, caregivers, and social structures. This thesis adds to a growing group of people performing research on mitigating the effects of autism through robotics. Children with ASD tend to interact with robots more easily than with other humans. The goal of robotic therapy is not to help children interact with robots, but to generalize the behavior to humans. An articulated spine is a key to human emotional expression through shaping, weight shifting, and flow. Despite this importance, this feature is all but …

Techniques For Optimum Design Of Actively Controlled Structures Including Topological Considerations, Arjumand Ali

Theses and Dissertations

The design and performance of complex engineering systems often depends on several conflicting objectives which, in many cases, cannot be represented as a single measure of performance. This thesis presents a multi-objective formulation for a comprehensive treatment of the structural and topological considerations in the design of actively controlled structures.

The dissertation addresses three main problems. The first problem deals with optimum placement of actuators in actively controlled structures. The purpose of control is to reduce the vibrations when the structure is subjected to a disturbance. In order to mitigate the structural vibrations as quickly as possible, it is necessary …

Bi- And Multi Level Game Theoretic Approaches In Mechanical Design, Ehsan Ghotbi

Theses and Dissertations

This dissertation presents a game theoretic approach to solve bi and multi-level optimization problems arising in mechanical design. Toward this end, Stackelberg (leader-follower), Nash, as well as cooperative game formulations are considered. To solve these problems numerically, a sensitivity based approach is developed in this dissertation. Although game theoretic methods have been used by several authors for solving multi-objective problems, numerical methods and the applications of extensive games to engineering design problems are very limited. This dissertation tries to fill this gap by developing the possible scenarios for multi-objective problems and develops new numerical approaches for solving them.

This dissertation …

Automated Flow Path Design Optimization Using Mesh Morphing, William Dennis Gough

Theses and Dissertations

The use of CAD models and CFD analysis has become an essential part of fluid flow design. To reduce the time spent determining a design, optimization frameworks have been implemented to automate the process. Mesh morphing has been implemented within these frameworks to further reduce the time needed. While optimization methods have been developed to optimize a fluid flow path, the optimum design needs to be recreated in a CAD model. A method has been developed which eliminates the need to recreate the optimal results in CAD. This is accomplished by using mesh morphing, CAD and CFD together in an …

Analytical Comparison Of Multimicrophone Probes In Measuring Acoustic Intensity, Curtis P. Wiederhold

Theses and Dissertations

In the late 1970s, a method was developed to estimate acoustic intensity in one dimension by taking the cross-spectral density of two closely-spaced microphone signals. Since then, multimicrophone probes have been developed to measure three-dimensional intensity as well as energy density. Their usefulness has led to the design of various types of multimicrophone probes, the most common being the four-microphone orthogonal, the four-microphone regular tetrahedron, and the six-microphone designs. These designs generally either consist of microphones suspended in space near each other or mounted on the surface of a sphere. This work analytically compares the relative merits of each probe …

Analytical Modeling And Optimization Of A Thermoelectric Heat Conversion System Operating Betweeen Fluid Streams, Stephen H. Taylor

Theses and Dissertations

Analytical, closed-form solutions governing thermoelectric behavior are derived. An analytical model utilizing a thermal circuit is presented involving heat transfer into, through, out of, and around a thermoelectric device. A nondimensionalization of the model is presented. Linear heat transfer theory is applied to the model to obtain a series of closed form equations predicting net power output for the thermoelectric device. Fluid streams flowing through shrouded heat sinks with square pin fins are considered for the thermal pathways to and from the device. Heat transfer and pressure drop are characterized in a manner conducive to an analytical model using previously …

Automated Multidisciplinary Optimizations Of Conceptual Rocket Fairings, Ronald S. Smart

Theses and Dissertations

The purpose of this research is to develop and architect a preliminary multidisciplinary design optimization (MDO) tool that creates multiple types of generalized rocket fairing models. These models are sized relative to input geometric models and are analyzed and optimized, taking into account the primary objectives, namely the structural, thermal, and aerodynamic aspects of standard rocket flights. A variety of standard nose cone shapes is used as optimization proof of concept examples, being sized and compared to determine optimal choices based on the input specifications, such as the rocket body geometry and the specified trajectory paths. Any input models can …

Methods To Streamline Laminate Composite Design, Analysis, And Optimization, Ammon Ikaika No Kapono Hepworth

Theses and Dissertations

Advanced composite materials have seen major market growth in recent years due to their high strength and low weight properties. These materials are often made using a process that creates a composite laminate by stacking several composite layers together. However, the design, analysis and optimization of laminate composite materials are often a labor intensive process when done manually. This thesis discusses CAD independent algorithms that are integrated into commercial CAD tools to streamline these processes. Methods have been developed to automatically create 3D ply geometry for a laminate composite lay-up, streamline the creation of a laminate composite finite element model …

Cad-Centric Dynamic Workflow Generation, Travis L. Kenworthy

Theses and Dissertations

CAD systems are important design tools that enable the designer to conceptualize, visualize, analyze, and manufacture a design (Shahin 2008). Although high-end CAD systems provide several built-in design applications, the users of CAD often select various custom or proprietary non-CAD analyses that constrain, optimize, or evaluate their designs. An efficient method is needed to perform trade studies from within the CAD environment. Methods have been developed to meet the challenges associated with this need. The methods have been implemented in a program, called the Process Integrator, which resides in a CAD system and allows the user to perform trade studies …

Product Family Design Using Smart Pareto Filters, Jonathan D. Yearsley

Theses and Dissertations

Product families are frequently used to provide consumers with a variety of appealing products and to help maintain reasonably low production costs for manufacturers. Three common objectives in the design of product families are used to balance the interests of both consumers and manufacturers. These objectives are to maximize (i) product performance, (ii) product distinctiveness as perceived by the consumer, and (iii) product commonality as seen by the manufacturer. In this thesis, three methods are introduced that use multiobjective optimization and Smart Pareto filtering to satisfy the three objectives of product family design. The methods are progressive in nature and …

Design Of A Three-Passage Low Reynolds Number Turbine Cascade With Periodic Flow Conditions, Daniel R. Rogers

Theses and Dissertations

A numerical method for modeling a low Reynolds number turbine blade, the L1M, is presented along with the pitfalls encountered. A laminar solution was confirmed to not accurately predict the flow features known in low Reynolds number turbine blade flow. Three fully turbulent models were then used to try to predict the separation and reattachment of the flow. These models were also found to be insufficient for transitioning flows. A domain was created to manually trip the laminar flow to turbulent flow using a predictive turbulence transition model. The trip in the domain introduced an instability in the flow field …

Optimization Constrained Cad Framework With Iso-Performing Design Generator, Kelly Eric Bowman

Theses and Dissertations

Design decisions have a large impact early in the design process. Optimization methods can help engineers improve their early decision making, however, design problems are often ill-posed for optimization at this early stage. This thesis develops engineering methods to use optimization during embodiment design, despite these difficulties. One common difficulty in designing mechanical systems is in handling the effects that design changes in one subsystem have on another. This is made more difficult in early engineering design, when design information is preliminary. Increased efforts have been made to use numerical optimization methods in early engineering design – because of the …

Parametric Optimization Design System For A Fluid Domain Assembly, Matthew Jackson Fisher

Theses and Dissertations

Automated solid modeling, integrated with computational fluid dynamics (CFD) and optimization of a 3D jet turbine engine has never been accomplished. This is due mainly to the computational power required, and the lack of associative parametric modeling tools and techniques necessary to adjust and optimize the design. As an example, the fluid domain of a simple household fan with three blades may contain 500,000 elements per blade passage. Therefore, a complete turbine engine that includes many stages, with sets of thirty or more blades each, will have hundreds of millions of elements. The fluid domains associated with each blade creates …

Autonomic Product Development Process Automation, John E. Daley

Theses and Dissertations

Market globalization and mass customization requirements are forcing companies towards automation of their product development processes. Many task-specific software solutions provide localized automation. Coordinating these local solutions to automate higher-level processes requires significant software maintenance costs due to the incompatibility of the software tools and the dynamic nature of the product development environment. Current automation methods do not provide the required level of flexibility to operate in this dynamic environment. An autonomic product development process automation strategy is proposed in order to provide a flexible, standardized approach to product development process automation and to significantly reduce the software maintenance costs …

Design And Fabrication Of Rotationally Tristable Compliant Mechanisms, Tyler M. Pendleton

Theses and Dissertations

The purpose of this research is to develop the tools necessary to create tristable compliant mechanisms; the work presents the creation of models and concepts for design and a demonstration of the feasibility of the designs through the fabrication of tristable compliant mechanism prototypes on the macro scale. Prior methods to achieve tristable mechanisms rely on detents, friction, or power input; disadvantages to these methods include a high number of parts, the necessity for lubrication, and wear. A compliant tristable mechanism accomplishes tristability through strain energy storage. These mechanisms would be preferable because of increased performance and cost savings due …

Percolation In Two-Dimensional Grain Boundary Structures And Polycrystal Property Closures, David T. Fullwood

Theses and Dissertations

The thesis addresses two topics in the study of material properties as determined by the microstructure. The first topic involves percolation as a tool in relating the grain boundary structure to global properties such as fracture and corrosion resistance. The second investigates optimization techniques in order to find the space of values that properties of a material can take, from consideration of the microstructure. In part I, the applicability of standard lattice percolation models to a random 2-D grain structure is explored. A random network based on the triangle lattice is proposed as a more appropriate model, and results in …