Mechanical Engineering Commons^™

Vibration Behavior In Modulated Tool Path (Mtp) Turning, Ryan William Copenhaver

Doctoral Dissertations

This project studies the process dynamics and surface finish effects of modulated tool path (MTP) turning. In MTP turning, a small amplitude (typically less than 0.5 mm), low frequency oscillation (typically less than 10 Hz) is superimposed on the feed motion by the machine controller to intentionally segment the traditionally long, continuous chips. The basic science to be examined is the vibration behavior of this special case of interrupted cutting, which is not turning because the chip formation is intentionally discontinuous and is not milling because the time-dependent chip geometry is defined by the oscillatory feed motion, not the trochoidal …

Vibratory Tumbling Machine, Laurence William Duclos Iii, Aaron Phillip Shein, Jared Edward Nash

Mechanical Engineering

The purpose of this document is to highlight the overall Vibratory Tumbling Machine project background, objectives, concept design, final design, manufacturing, and design verification. This final design review outlines the process, creation, and testing of the chosen final design for this redesign of the vibratory tumbling machine. The FDR shows the steps the team took towards completing a CAD package and a verification prototype of the final design while adapting to COVID-19 restrictions.

2 Degree Of Freedom Robotic Leg, Oded Tzori, Henry Terrell, Adan Martinez

Mechanical Engineering

Professor Xing, an assistant professor at Cal Poly, proposed the 2 DOF Robotic Leg project for this quarter’s senior project class. The project is to build a robotic leg attached at the hip to a stand, which will be used as a teaching tool and eventually help develop Cal Poly’s very own robotic quadruped. Since this project has multiple uses after its completion, there are multiple customers that it must perform well for: the Cal Poly Mechanical Engineering (ME) Department, the ME Lab instructors, and the students. The Scope of Work (Sections 2 & 3) is composed of 2 main …

An Affordable And Portable Palpable System For Sensing Breast Tissue Abnormalities, Cody J. Clarke

Montview Journal of Research & Scholarship

Due to the high cost of equipment and lack of trained personnel, manual palpation is a preferred alternative breast examination technique over mammography. The process involves a thorough search pattern using trained fingers and applying adequate pressure, with the objective of identifying solid masses from the surrounding breast tissue. However, palpation requires skills that must be obtained through adequate training in order to ensure proper diagnosis. Consequently, palpation performance and reporting techniques have been inconsistent. Automating the palpation technique would optimize the performance of self-breast examination, optimize clinical breast examinations (CBE), and enable the visualization of breast abnormalities as well …

Cal Poly Prove Lab Endurance Car Composite Body Paneling Design, Emma Wheelock, Sarah Rutland, Noah Fisher, Brian Menard

Mechanical Engineering

The Cal Poly Prototype Vehicles Laboratory (PROVE Lab) needs a body paneling design for their Endurance Car aeroshell which optimizes strength, weight and accessibility while minimizing complexity. Additionally, a low-complexity, accurate manufacturing process for the PROVE Lab Endurance Car aeroshell needs to be developed. PROVE Lab designed the shape of the aeroshell. The aeroshell will serve to reduce the aerodynamic drag on the car at high speed, and is not a structural component of the car. Due to the high-strength and lightweight nature of composites, PROVE Lab requests the senior project team investigate using composites for automotive body paneling applications. …

Fox Factory Bearing Assembly Rundown And Torque Automation Project, David Ethan Daley, Eric Michael Forrester, Christopher Enrique Hansen, Riley Jacob O'Connor

Mechanical Engineering

A machine design was created to partially automate the rundown and torque of a Fox Factory shock bearing housing. This machine is needed at the factory to keep line associates safe by reducing ergonomic strains associated with this stage in the shock assembly process. Due to the lack of applicable torque drivers for this operation, an open ended, geared drivetrain was designed to allow for engagement of the bearing housing while allowing clearance for the shock shaft that the bearing rides on. This open drivetrain is held by a structure of linear rails and bearings to allow the line associate …

Design Of Versatile Feedback Control System Components For Selective Laser Sintering, Thomas Chessman

University Scholar Projects

Selective laser sintering (SLS) is an additive manufacturing technique that involves using a laser to fuse powdered material together, layer by layer, in order to create a 3-D product. Despite its numerous benefits over traditional methods of manufacturing, including higher efficiency, versatility, and the ability to process many materials, selective laser sintering suffers from its propensity to generate structural errors during operation.

Feedback control has been shown to improve fabrication quality in other laser-based additive manufacturing techniques when implemented properly. Widespread exploration of applying feedback control in SLS might lead to significant performance improvements in this form of manufacturing.

This …

Product Realization Capstone: Using Project Management To Optimize Manufacturing Of Charcuterie Boards, Megan Staffieri

Honors Theses

The purpose of this project was to successfully create 36 charcuterie boards with varying designs during a two-week production period using principles of project management and manufacturing. In the initiation phase, the needs and requirements were assessed according to the project definition. During the planning phase, a work breakdown structure was created, material was researched, a budget was developed, and an initial risk assessment was performed. During the executing phase, the initial designs were prototyped before production began. The controlling phase was done in conjunction with the executing phase. The controlling phase monitored the project management plan and recorded the …

Utilizing The Product Development Process To Bring An Idea From Concept To Production, Sydney Ferguson, Jackson Sneed

Honors Theses

The purpose of this thesis is to document and discuss the five-stage product development process starting with defining a problem and resulting in manufacturing a final product for sale as it was implemented in the Portable Fire Pit Center for Manufacturing Excellence Senior Capstone Project. This project was carried out over the course of the Fall 2019 and Spring 2020 semesters by a team consisting of three Undergraduate Mechanical Engineering majors and two Undergraduate Accountancy majors. The ultimate goal of the project was to carry out a full production run of the Portable Fire Pit outputting fifteen units meeting retail …

A Study Of The Marketing Analysis Concerning Mind The Gap: A Wall-Bed Space Saving Platform, Brenna Johnson

Honors Theses

The purpose of this thesis is to conduct a marketing analysis on the capstone project concerning the product titled Mind the Gap. The thesis will explore the potential industries that could be entered and marketing strategies that would be implemented if the Mind the Gap product was mass produced and either sold online or through brick and mortar locations. Outlined in this research is an analysis of the competitive landscape, potential target markets, situational aspects concerning this product, and the resulting recommended marketing mix. The Mind the Gap is centered around a practical and efficient process which has a goal …

A Study Of The Design And Manufacturing Of An Elevated Dog Feeder, Lena Turner

Honors Theses

ABSTRACT

The senior capstone which students in the Center for Manufacturing Excellence program partake in was the basis for project. The Dog Box is an elevated dog feeder with an internal food storage compartment. It was designed for medium to large dogs, and can hold over 40 lbs of dog food. The internal storage compartment has drawer access and contains a plastic tote that will hold the food. The purpose of the design was to create an aesthetically pleasing elevated dog feeder that would double as a storage device, and elevated feeding can help prevent health issues in large dog …

Itw Deltar Model Factory, Bri Hollowell, Tyler Rogers, Jake Klingelsmith

Scholar Week 2016 - present

The project given to the design team was a request from ITW Deltar to improve their packaging system for some production machines in cell C. The primary goal of the project is to optimize the safety and workflow of the packaging systems in cell C. The safety of the packaging system will be determined using the REBA risk assessment number. The workflow improvement is determined through analysis of the packaging time and the walking distances of the workers.

The design team identified the functional requirements and design constraints that need to be met. These functional requirements include the packaging system …

Speed Bump Power Generator, Sultan Alanazi, Osamah Abulgaith

All Undergraduate Projects

A large amount of energy is wasted by the vehicles on the speed breakers through friction. Energy can be produced by using the vehicle weight and speed. The team proposes a smart speed breaker that generates power (Speed bump power generator). The device allows vehicles to pass from both sides. The system makes use of mechanical assembly with metal sheets with linkages that press down with spring arrangement. Using the motion and weight of vehicles was the method that the team relied on to design the device. The mass of the vehicles allows the top plate to move the rack …

Machine Learning In Manufacturing: Review, Synthesis, And Theoretical Framework, Ajit Sharma, Zhibo Zhang, Rahul Rai

Business Administration Faculty Research Publications

There has been a paradigmatic shift in manufacturing as computing has transitioned from the programmable to the cognitive computing era. In this paper we present a theoretical framework for understanding this paradigmatic shift in manufacturing and the fast evolving role of artificial intelligence. Policy, Strategic and Operational implications are discussed. Implications for the future of strategy and operations in manufacturing are also discussed. Future research directions are presented.

Development Of An Automated Ultrasonic Wire Embedding Process For Use With Material Extrusion Additive Manufacturing And Rapid Electronics Fabrication, Nikki L. Martinez

Open Access Theses & Dissertations

Polymers have been used in Additive Manufacturing (AM) by many industries for rapid prototyping. Parts created using polymer AM however are known to be relatively expensive thus limiting them to small volume production and making them inapplicable for mass production, while their inherent porous and anisotropic properties make them mechanically inferior to parts made using traditional methods such as injection molding. As projects demand more efficient designs, and at the same time ask for more complex features, AM, combined with other manufacturing processes, like Ultrasonic Wire embedding, can streamline and consolidate assemblies. In the realm of composite and multifunctional assemblies, …

Table Top Dome Tester, Travis Bernard, Sarah Kassinger, Amanda O'Reilly, Scott Salerno

Williams Honors College, Honors Research Projects

The Erichsen Cupping Test was used as a basis to design a dome tester. The intention of a dome tester is to test sheet metal material properties in all directions. This was done by clamping a piece of sheet metal and using a piston and hydraulic press to punch through the material. The force used to punch the material and the height of the deforming material can be gathered and the sheet metal properties can then be calculated. At the end of the project the team was able to successfully design and manufacture a hydraulic dome tester. However, due to …

Tabletop Mechanical Tester, Jamie Dombroski, Brian English, Richard Leffler, Andrew Shirk

Williams Honors College, Honors Research Projects

The need for hands-on and face-to-face experiences in the engineering classroom is very great. The equations, principles, and concepts can all be learned, but without the visual and tactile application, these don’t always sink in or become concrete. A small-scale tensile test machine was designed, sourced, manufactured, and tested for the purpose of being applied in classroom settings to provide this experience to engineering students. Extensive research was performed concerning tensile machines on the market, the essential elements of which are the load cell, grips, crosshead, extensometer, motor, and frame. The raw materials for the frame were purchased and drawings …