Mechanical Engineering Commons^™

Design Of A Small Scale Roll To Roll Device, Amon A. Pereira, Edward White, Rebecca Krone Kramer

The Summer Undergraduate Research Fellowship (SURF) Symposium

In the soft robotics field, hyperelastic polymer films are used in conjunction with eutectic gallium indium to create flexible strain gages. However, rapid large scale manufacturing methods of such sensors have yet to be developed.

Developing new manufacturing methods will allow for researchers to build and test new soft sensor concepts faster but also pave the way for future mass-production of these sensors for consumer or industrial consumption.

One of those methods would be a Roll to Roll System (R2R) similar to those used to in the publication industry. In this context, Polyethylene terephthalate (PET) film rolls will be used …

A Novel Microgrid Demand-Side Management System For Manufacturing Facilities, Terance Jerome Harper

Open Access Theses

Thirty-one percent of annual energy consumption in the United States occurs within the industrial sector, where manufacturing processes account for the largest amount of energy consumption and carbon emissions. For this reason, energy efficiency in manufacturing facilities is increasingly important for reducing operating costs and improving profits. Using microgrids to generate local sustainable power should reduce energy consumption from the main utility grid along with energy costs and carbon emissions. Also, microgrids have the potential to serve as reliable energy generators in international locations where the utility grid is often unstable.

For this research, a manufacturing process that had approximately …

Modification Of A Draw Bar Type Arena Harrow To Three Point Mounted Type Harrow, Clayton Alan Brown

BioResource and Agricultural Engineering

This senior project will be the design, and construction of a three point hitch to be attached to a draw bar type spike tooth harrow. Currently used by the Cal Poly Rodeo Team to cultivate their arena before performances, and practices.

The attachment will allow the harrow to be pulled in both directions to create different types of soil affects.

Also the fabrications has a minimal budget so the majority of the materials will be scrap material already in position of the rodeo team or donated to the project.

Formula Sae Hybrid Carbon Fiber Monocoque / Steel Tube Frame Chassis, Matthew Hagan, John Rappolt, John Waldrop

Mechanical Engineering

The Cal Poly Formula SAE Team created this project in order to design and fabricate a high-performance chassis which would be competitive at 2013 FSAE Lincoln, and to document the process so that future teams could more easily create a chassis. One of the main goals was to reduce weight from the 143- lb 2012 chassis subsystem. A weight of 95 lb was achieved, with 82 lb in the chassis structure itself and a predicted torsional stiffness of 1700 lb*ft/deg. Composite materials design and manufacturing techniques were developed during the project. Design, testing, and manufacturing processes are detailed, and results …

Design Of A Custom Software Application To Monitor And Communicate Cnc Machining Process Information To Aid In Chatter Identification, Valerie Pezzullo

All Theses

In any manufacturing environment, it is important to be able to monitor the Computer Numerical Control (CNC) machining process so that high quality parts can be produced in the least amount of time in order to be profitable. This involves acquiring the proper parameters needed from the machine's controller, which can prove to be difficult with proprietary machine tools that tend to limit access to the internal data collected by the controller. This closed approach to controller design also means that many technological advances that have recently become prevalent in society are not being adopted in the manufacturing industry, preventing …

The Analysis And Manufacturing Of The Personal Vacuum Assisted Climber Ii, Rhet B. Astle

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The Personal Vacuum Assisted Climber or PVAC for short (as shown in Fig 2) is a new means for climbing walls. Unlike ordinary climbing methods used today, the PVAC scales walls via suction. This suction is produced by three spinning impellers within each vacuum motor, which removes air from a sealed area. A climber pulls down on a vacuum pressure release mechanism to release the vacuum. Foot stirrups are used by the climber to climb to the next higher step. This allows the strength of the climber's legs to lift his/her body reducing arm fatigue, allowing rapid ascension of any …

Process Capability In A Computer Integrated Manufacturing Cell, Andrew Austin

Masters Theses & Specialist Projects

With the rise of automation in traditional manufacturing processes, more companies are beginning to integrate computer integrated manufacturing (CIM) cells on their production floors. Through CIM cell integration, companies have the ability to reduce process time and increase production. One of the problems created with CIM cell automation is caused by the dependency the sequential steps have on one another. Dependency created by the previous step increases the probability that a process error could occur due to previous variation. One way to eliminate this dependency is through the use of an in-process measuring device such as a Renishaw spindle probe …

Hand Prosthesis, Tru Nguyen, Aaron Delano, Kyle M. Green, Jorge Maderal, Cody Poland

Thinking Matters Symposium Archive

This project deals with engineering students’ prosthetic hand design, submitted to the University of Southern Maine’s engineering department. The primary goal of the prosthetic hand design is to allow an impaired individual to grasp and hold everyday objects ranging from a toothbrush to a jug of milk. The project consists of three teams each designing their respective portion of the prosthetic device. The teams will deal with three specific design areas; computer aided design of the mechanism, electronic integration, and manufacturing implementation. The design team turns notebook doodles into virtual models in SolidWorks. The electronics team will control a battery …

A Novel Microgrid Demand-Side Management System For Manufacturing Facilities, Terance J. Harper, William J. Hutzel, James C. Foreman, Aaron L. Adams, Athula Kulatunga

Purdue Polytechnic Masters Theses

Thirty-one percent of annual energy consumption in the United States occurs within the industrial sector, where manufacturing processes account for the largest amount of energy consumption and carbon emissions. For this reason, energy efficiency in manufacturing facilities is increasingly important for reducing operating costs and improving profits. Using microgrids to generate local sustainable power should reduce energy consumption from the main utility grid along with energy costs and carbon emissions. Also, microgrids have the potential to serve as reliable energy generators in international locations where the utility grid is often unstable.

For this research, a manufacturing process that had approximately …

Performance Evaluation Of Polyurethane Composites Using Vacuum Infusion Process, Mohaned M. Mohamed

Doctoral Dissertations

"Glass fiber-reinforced polymer composites have promising applications in infrastructures due to their low cost, high specific stiffness/strength, and corrosion resistance. The pultrusion process is often used to manufacture glass fiber-reinforced polyurethane (PU) composite. The objective of this study is to use thermoset PU resin to manufacture high quality composites for infrastructure applications using vacuum assisted resin transfer molding (VARTM) process. Using VARTM to fabricate PU resins presents unique challenges. Several modifications however have helped with overcoming these problems. In part I of the research, the mechanical performance of two different PU resin not only evaluated but also compared to one …

Comparison Of Manufacturing Techniques For Composites Subjected To High Speed Impact, Kenneth Gollins

Dissertations and Theses

No abstract provided.