Mechanical Engineering Commons^™

Stabilization Trajectory And Recovery System For High Altitude Weather Balloon Payloads (S.T.A.R.), Robert Canalas, Aaron Juan, Miles Nguyen, James Oblitas, Anne Paloma

Mechanical Engineering Senior Theses

Of the 657,000 global balloon launches each year, only 20% of payloads are recovered, leading to unsustainable business and environmental practices. This paper details the development and evaluation of the S.T.A.R. (Stabilization, Trajectory, and Recovery) system, which increases the recovery rate of weather balloon sensors by enabling ideal landing conditions. System testing concludes that S.T.A.R. is capable of housing weather sensors in a fully controllable glider capable of targeted landing. If properly scaled up and redesigned for mass production, the S.T.A.R. system increases weather-sensing equipment recovery for weather-reporting institutions around the world. Although the featured iterations consist of basswood, carbon …

Bbt Acoustic Alternative Top Bracing Cadd Data Set-Norev-2022jun28, Bill Hemphill

STEM Guitar Project’s BBT Acoustic Kit

This electronic document file set consists of an overview presentation (PDF-formatted) file and companion video (MP4) and CADD files (DWG & DXF) for laser cutting the ETSU-developed alternate top bracing designs and marking templates for the STEM Guitar Project’s BBT (OM-sized) standard acoustic guitar kit. The three (3) alternative BBT top bracing designs in this release are
(a) a one-piece base for the standard kit's (Martin-style) bracing,
(b) 277 Ladder-style bracing, and
(c) an X-braced fan-style bracing similar to traditional European or so-called 'classical' acoustic guitars.

The CADD data set for each of the three (3) top bracing designs includes …

Bbt Side Mold Assy, Bill Hemphill

STEM Guitar Project’s BBT Acoustic Kit

This electronic document file set covers the design and fabrication information of the ETSU Guitar Building Project’s BBT (OM-sized) Side Mold Assy for use with the STEM Guitar Project’s standard acoustic guitar kit. The extended 'as built' data set contains an overview file and companion video, the 'parent' CADD drawing, CADD data for laser etching and cutting a drill &/or layout template, CADD drawings in AutoCAD .DWG and .DXF R12 formats of the centerline tool paths for creating the mold assembly pieces on an AXYZ CNC router, and support documentation for CAM applications including router bit specifications, feeds, speed, multi-pass …

Developing New Crutch Tip Design For Overall Increased Stability And Improved Movement On Different Terrains, Lauren Skinner

Honors Theses

Crutches are a mobility assistive device that are often used in various situations, such as post- surgical rehabilitation and recovery after injury. The current crutch tip design that is used on today’s crutches are often unstable and do not provide quality movement on different terrains, such as snow, ice, mud, and wet surfaces. These problems would be solved with a new tip design that could be attached to existing crutches or manufactured with the crutch itself. The team’s solution to this problem is a crutch tip with modular parts. The tip would attach to the shaft of the crutch like …

Ljm Rc Baja Vehicle Project Chassis And Suspension, Paul Lervick

All Undergraduate Projects

An RC car was designed, analyzed, and manufactured to compete in the ASME RC Baja competition. The focus was to optimize the suspension and chassis components to minimize the weight while maintaining the structural strength of the components which would intern supplement the overall speed and stability of the vehicle. Other components were the responsibility of the teammate Cam Jamison. To complete this there was extensive research done on Traxxas RC cars and what went into making a high-performing vehicle that would compete well in the 3 races that comprise the competition (slalom, sprint, and obstacle course). There were then …

Golf Club Cleaner, Owen Roach, Chris Wertenberger, Michael Skerlong

Williams Honors College, Honors Research Projects

Cleaning golf clubs can be a tedious process, however a necessary one to maintain equipment. Clubs are normally cleaned by filling a bucket with soap and water, soaking all the clubs to be cleaned, then scrubbing each one individually. An automatic club cleaner would make this process much easier and more enjoyable. Using electric motors, the club cleaner would have spinning brushes in soap and water to quickly and easily clean the club head. The machine would have different sections for cleaning the club head, polishing the club face, and cleaning the grip. The cleaner should be inexpensive and easy …

The Study Of 3d Micro-Fluid Printing In Aqueous Two-Phase System, Mian Huang

Dissertations and Theses

Aqueous two-phase system (ATPS) is a technology that allows phase separation in an aqueous environment. This technology can be used for the separation, extraction and purification of a variety of biomolecules and thus gained great attention in industry and academia. This thesis is a combination of ATPS, 3D printing, and microfluidics technologies and realizes the printing of biocompatible aqueous structures in another aqueous matrix. The objectives of this thesis include 1) customizing a regular thermal extrusion 3D printer for printing 3D aqueous structures, 2) printing 3D aqueous structure in an aqueous matrix, and 3) studying the stability of the printed …

Mechanical Engineering News, Georgia Southern University

Mechanical Engineering News (2013-2023)

• Department Hosts Summer Camp for HS Students

Parametric Design Of Flywheel For An Electric Punch Press, Prashant Dhakal

Honors Theses

Almost all designs start with a design requirement. These may be weight, volume, clearance, and even custom calculations. Finding a solution that meets these requirements often involves tedious and time-consuming iterations. Once the solution has been found, the design must be optimized to find the best possible solution. Finding the ‘best possible design’ requires substantial time and effort dedicated to iterating and analyzing the potential model solutions. This is where Parametric design comes into play. The Parametric design aids in specifying the key parameters of the design and makes changes interactively, with the model updating automatically. The purpose of this …

Analyzing The Lifecycle Of A Modular Cutting Board From Design To Production, Caitlin O'Connor, Achintya Prasad

Honors Theses

This Capstone project is intended to demonstrate the process of product development for a modular cutting board from design to production by applying manufacturing principles, utilizing the stage-gate format, and developing a marketing plan. The guiding principles for the project would be the implementation of lean manufacturing and analyzing the quality, performance, lifecycle cost, and time needed for market introduction. Team voting and assignment occurred in Manufacturing 451 in Fall 2020, and the project was completed during Spring 2021. Teams were required to meet outside of class time in order to discuss ideas and build designs. Lab times were scheduled …

Senior Design Capstone: Using An Engineering Design Process To Create A Sawzall Wobble Fixture For Milwaukee Tools, Tyler Moore

Honors Theses

The overall objective of this design project was to successfully design a fixture to expedite the repairs of Sawzalls at the Milwaukee Tools repairs facility in Greenwood, Mississippi. This project was executed in accordance with guidelines set forth by the Senior Capstone Design class at the University of Mississippi as well as the quality engineers sponsoring the project at Milwaukee Tools. The fixture was created utilizing an engineering design process with the goal of allowing technicians to press two Sawzall wobbles onto an angled Sawzall wobble shaft using an arbor press with just one press. By beginning with a straightforward …

Utilizing Vr For Manufacturing Learning And Training, Jetrin Wichienwidhtaya

WWU Honors College Senior Projects

This paper looks into the world of virtual reality as seen from the manufacturing point of view, specifically inside manufacturing education. Virtual reality is growing within many industries including manufacturing and is a key piece in Industry 4.0. Every year, the capabilities of virtual reality grow as the resolution of screens progresses to the point where it can simulate near-perfect depictions of reality as processing power continues to grow. This opens a massive amount of potential into things like training. Especially in the current environment where learning virtually has become the norm, being able to have hands-on experience can help …

In The Pursuit Of Assistance: A Team's Desire To Not Let A Congenital Amputation Get In A Young Boy's Way, Carl Russell Iii, Gavin Loucks, Kirsten Wozniak

Purdue Journal of Service-Learning and International Engagement

EPICS is a service-learning design program run through Purdue University. It strives to teach students design skills through providing for individuals, communities, and organizations in the surrounding area while mirroring engineering industry standards. BME (Biomedical Engineering) is a team within EPICS that strives to serve community partners through biomedical applications. William Sevick is an elementary school student with a congenital arm amputation. William and his family have been working with the BME team for the past three years designing assistive devices with the purpose of improving his actions in daily life such as eating, playing games, and riding his bike.

Rsvp Spaceship!, Taylor Chavez, Deven Frauenhofer, Andrew Nott, Zoe Riesen

Mechanical Engineering

This document outlines the Final Design Review of a mechanical engineering senior design project at California Polytechnic State University San Luis Obispo. The project was to design and build a spaceship prop that will deploy during the performance put on by the Sound Design program within the Music Department. This performance, RSVP, is in its 25th year. Dr. Antonio G. Barata, the artistic director and producer of RSVP, is sponsoring the project. The key constraints include keeping the prop hidden in a confined space (under a stage that is comprised of multiple 4 ft. by 8 ft. by 3 ft. …

Cad For College: Switching To Onshape For Engineering Design Tools, Kate N. Leipold

Presentations and other scholarship

Engineering Design Tools aims to teach students to use industry standard CAD tools in the context of a design and build course. Previous versions of the course have been taught utilizing Creo Parametric. To alleviate install concerns, distributed team work, and the challenges of learning Creo in a short time frame, the class transitioned to utilizing Onshape. To quote the Onshape website - “Onshape is the first CAD system built for teams. Students can work in groups and edit models together simultaneously. Teachers can distribute assignments, review work and give feedback with ease. Additionally, Onshape keeps a complete history of …

Graphs And Cad: Analyzing The Experience Of A Mechanical Engineering Intern, Matthew Des Biens

Celebration of Learning

A reflection on the experiences of a mechanical engineering intern at Bergstrom Inc., this presentation, by Senior Matt Des Biens, will discuss what it was like working for a manufacturing and design company making HVAC units for large customers across the world. The highlights will be on the projects he worked on, the things that he learned, and his views on working for the company as a whole.

Design Of Shape-Morphing Structures Consisting Of Bistable Compliant Mechanisms, Rami Alfattani

USF Tampa Graduate Theses and Dissertations

This dissertation presents a design concept for shape-morphing structures that have two stable configurations. The design concept defines the methodology of transforming a planar structural shape into spatial structural shape using bistable compliant mechanisms. Bistable complaint mechanisms are used to achieve structural stable configurations. The dissertation incorporating geometrical relationships for the mechanisms that form the primary structure described in step-by-step process. This dissertation implements the design layouts for designer to creating shape-morphing structures including origami. The novel contribution of the work is classified in three models. The first model presents a methodology to induce bistability behavior into an origami reverse …

Computer-Aided Design Integration In Virtual Reality Design Reviews For Improved Interaction With Engineering Models, Ian James Freeman

Theses and Dissertations

Leveraging virtual reality (VR) technology to enhance engineering design reviews has been an area of significant interest for researchers since the advent of modern VR. The ability to interact meaningfully with 3D engineering models in these VR design reviews is an important, though often neglected, capability due to the difficulty of performing data translation between native CAD data and VR compatible file formats. A bi-directional interface was developed between a VR design review environment and a commercial CAD package that streamlines the data translation process. By transmitting both geometric data and selected metadata from the CAD system an improved format …

Project Daedalus: An Additive Manufacturing Vending Machine, Paul A. Galarnyk, Roxanna Stein, Priscilla Mcdonald, Sky Comarsh White, Matthew Caixeiro, Alexander Seifans, Chris Hays, Benjamin Sallick, Katherine Mcbrayer, Skyler Singleton, Scott Wt Kent

Student Works

The project was a research endeavor focused on designing and building a vending machine for 3D-printed parts. It also had the secondary objective of catalyzing leadership qualities among its membership by emphasizing individual responsibility and forward thinking. The project began in the spring of 2015, when the topic of autonomous 3D-printing was chosen, funding was secured, and the majority of the leadership was brought on. Over the summer and into the fall semester the team developed project requirements and infrastructure, and gathered members from the parent organization. By December of 2015 most of the machine design had been completed, and …

Determining The Print Accuracy Of Four Three-Dimensional Printers, Kshiteej Dalal

Master of Technology Management Plan II Graduate Projects

Rapid prototyping [RP] or 3D printing [3DP] have existed for some time now. One of the major deficiencies of 3DP is the accuracy of the printed three dimensional parts. Even beyond that is the lack of studies that have been designed to measure the 3DP components. Measuring, verifying and determining the accuracy of 3DP parts is the focus of this study. As the accuracy is measured and approaches those of CNC machined parts, it will drive the development of additional additive manufacturing [AM] machinery. In this project a component is created in a solid modeling package. A solid model of …

Assessing User Expectations Of Undo In A Multi-User Cad Environment, Jeffrey Eric Nuss

Theses and Dissertations

Undo is a command that users rely on in most software applications. Its importance in multi-user CAD is no different. However, due to its unique nature, users may have different expectations regarding how undo should behave. This research seeks to better understand users' expectations regarding undo in multi-user CAD by having users participate in collaborative design exercises and then asking them how they would expect undo to behave. In addition, users participated in a survey in which they watched 8 videos showing users interacting within multi-user CAD and were then asked about how they would want undo to behave. Based …

Asme Mini-Baja Rc Car (Steering And Suspension Systems), Michael E. Cox

All Undergraduate Projects

The issue that this project is concerned with is how to design and build a drivetrain, steering and suspension systems for an RC car. The systems must be simple and functional. Furthermore, these systems will be designed to fit on a small chassis and not interfere with each other. They also need to be strong and durable enough to propel the car forward and maneuver through various obstacles and be built in a way that is easy to take apart and repair quickly. These design problems were approached using basic mechanical design concepts such as gear kinematics, spur and bevel …

A Collaborative Conceptual Aircraft Design Environment For The Design Of Small-Scale Uavs In A Multi-University Setting, Joseph Samuel Becar

Theses and Dissertations

In today's competitive global market, there is an ever-increasing demand for highly skilled engineers equipped to perform in teams dispersed over several time-zones by geography. Aerospace Partners for the Advancement of Collaborative Engineering (AerosPACE) is a senior design capstone program co-developed by academia and industry to help students develop the necessary skills to excel in the aerospace industry by challenging them to design, build, and fly an unique unmanned aerial vehicle (UAV). Students with little to no experience designing UAVs are put together in teams with their peers from geographically dispersed universities. This presents a significant challenge for the students …

Merging Creative Design And Cad Learning Activities In A Product Design Programme, Pearl O'Rourke, Colm O'Kane, Leslie Smith, Michael Ring

Conference Papers

Traditional learning and teaching methods for creativity differ from those used in a scientific context. Although the creative process can benefit from a certain level of prescription and structural constraint - with time allocated to research, problem definition, conceptualisation and idea development - flexibility and fluidity are necessary for creative innovation. In contrast, the more linear and rigid pedagogies associated with science and engineering education facilitate efficient learning of subjects such as those based on software packages, manufacturing and materials theory or mechanics. This paper describes the development of a project which aims to establish constructive links between the learning …

Development Of Feature Recognition Algorithm For Automated Identification Of Duplicate Geometries In Cad Models, Aravind Shanthakumar

All Theses

This research presents a feature recognition algorithm for the automated identification of duplicate geometries in the CAD assembly. The duplicate geometry is one of the seven indicators of the lazy parts mass reduction method. The lazy parts method is a light weight engineering method that is used for analyzing parts with the mass reduction potential. The duplicate geometry is defined as any geometries lying equal to or within the threshold distance with the user-defined orientation between them and have the percentage similarity that is equal to or greater than the threshold value. The feature recognition system developed in this research …

Model Decomposition And Constraints To Parametrically Partition Design Space In A Collaborative Cax Environment, Felicia Diane Marshall

Theses and Dissertations

An industry survey was conducted to collect information on current collaboration methods and project management and communication structures. The results, along with other design collaboration philosophies, were used to develop a method of coordinating users in a multi-user design space. These thesis methods will regulate collaboration and avoid user collisions in the same model space, either by cooperative interaction or by spatial decomposition with regional blocking. The method partitions the design space by integrating a graphical user interface tool into the engineering application used to define and assign the necessary tasks of the project. A simple implementation of this method …

Cad-Centric Dynamic Workflow Generation, Travis L. Kenworthy

Theses and Dissertations

CAD systems are important design tools that enable the designer to conceptualize, visualize, analyze, and manufacture a design (Shahin 2008). Although high-end CAD systems provide several built-in design applications, the users of CAD often select various custom or proprietary non-CAD analyses that constrain, optimize, or evaluate their designs. An efficient method is needed to perform trade studies from within the CAD environment. Methods have been developed to meet the challenges associated with this need. The methods have been implemented in a program, called the Process Integrator, which resides in a CAD system and allows the user to perform trade studies …

Ecad To Mcad Interoperability For Automated Enclosure Design, Adam C. Wilcox

Theses and Dissertations

Enclosure design is the process of creating a package that will support and protect enclosed circuitry. Electronic enclosures are used in almost all industries, such as aerospace, automotive, naval, computer, toy, etc. Many designers use computer aided design (CAD) packages to aid them in creating these enclosures. Enclosure creation involves a working knowledge of the physics behind electrical and mechanical systems. Each of these engineering disciplines has separate CAD packages with their own set of rules, programming language, and interfaces. This creates a barrier for communication flow between electrical CAD (ECAD) and mechanical CAD (MCAD). The purpose of this thesis …

High-Level, Product Type-Specific Programmatic Operations For Streamlining Associative Computer-Aided Design, Nathan W. Scott

Theses and Dissertations

Research in the field of Computer Aided Design (CAD) has long focused on reducing the time and effort required of engineers to define three dimensional digital product models. Parametric, feature-based modeling with inter-part associativity allows complex assembly designs to be defined and re-defined while maintaining the vital part-to-part interface relationships. The top-down modeling method which uses assembly level control structures to drive child level geometry has proved valuable in maintaining these interfaces. Creating robust parametric models like these, however, is very time consuming especially since there can be hundreds of features and thousands of mathematical expressions to create. Even if …

Optimization Constrained Cad Framework With Iso-Performing Design Generator, Kelly Eric Bowman

Theses and Dissertations

Design decisions have a large impact early in the design process. Optimization methods can help engineers improve their early decision making, however, design problems are often ill-posed for optimization at this early stage. This thesis develops engineering methods to use optimization during embodiment design, despite these difficulties. One common difficulty in designing mechanical systems is in handling the effects that design changes in one subsystem have on another. This is made more difficult in early engineering design, when design information is preliminary. Increased efforts have been made to use numerical optimization methods in early engineering design – because of the …