Mechanical Engineering Commons^™

Study Of Friction Extrusion And Consolidation, Xiao Li

Theses and Dissertations

Friction extrusion and consolidation was invented by The Welding Institute (Cambridge, UK) in the early 1990’s. It is related to simple extrusion processes with the primary difference being that the extrusion die rotates about the extrusion axis and the die is required to impart substantial deformation to the initially, finely divided charge (like metal waste or chips) in order to consolidate it prior to extrusion. It can produce high quality wire and fully consolidated bulk material from low-cost precursors like metal chips or powders. The advantages lie in that it is a direct method to recycle metal chips or scraps …

Numerical Modeling Of Heat Transfer And Material Flow During Friction Extrusion Process, Hongsheng Zhang

Theses and Dissertations

Friction extrusion process is a novel manufacturing process that converts low-cost metal precursors (e.g. powders and machining chips) into high-value wires with potential applications in 3D printing of metallic products. However, there is little existing scientific literature involving friction extrusion process until recently. The present work is to study the heat transfer and material flow phenomena during the friction extrusion process on aluminum alloy 6061 through numerical models validated by experimental measurements.

The first part is a study of a simplified process in which flow of a transparent Newtonian fluid in a cylindrical chamber caused by frictional contact with a …

Physics Based Modeling Of Guided Waves For Detection And Characterization Of Structural Damage In Nde And Shm, Banibrata Poddar

Theses and Dissertations

Guided waves based damage detection techniques are popular for their ease of generation and detection along with their ability to travel long distances. Accurate and efficient modeling is a key for successful implementation of guided waves for NDE/SHM. However, efficient prediction of scattering from various damage is challenging due to the complex nature of these guided waves.

This dissertation presents as physics based efficient and accurate modeling techniques to predict ultrasonic wave propagation and their interaction with various damage. Detection and characterization of damage in structures can typically be divided into two categories, active and passive. This research is aimed …

Modeling Radionuclide Diffusion Using Moose A Multiscale, Multiphysics Platform, Jonathon Gardner

Theses and Dissertations

Very durable ceramic waste forms have been proposed which offer longterm stability by binding certain radionuclides in their specific crystalline network. Moreover, multiple such ceramic phases can be tailored to contain specific radionuclides generated in the fuel cycle. Many such candidate ceramic forms are in the early stages of development with limited data. Modeling and simulation including modeling of diffusion can inform and provide direction to ongoing fabrication and experimental efforts. Material properties important in modeling can be obtained through laboratory measurement where available and atomistic simulation. Since diffusion occurs over multiple scales and follows multiple pathways, multiscale modeling is …

Techno Economical Analysis Of Solid Oxide Iron-Air Redox Battery For Power Generation And Energy Storage, Farzana Yasmeen

Theses and Dissertations

The largest source of greenhouse gas emissions in the United States is from burning fossil fuels for electricity, heat, and transportation. Due to increasing environmental constraints associated with greenhouse gas emissions and uncertainty in the supply of fossil fuels, power systems of the future will become more reliable on renewable power source. To overcome the intermittency issue of renewable power, a promising cost effective electricity-storage systems is vital. The U.S. Department of Energy (DOE) has established detailed cost targets for energy storage system. One of the targets is capital cost which should be under $150/kWh for new technology. Another target …

Nano Oil Additives And Their Effect On Uh-60 Auxiliary Power Unit Performance, James Patrick Folk

Theses and Dissertations

This study is designed to research the tribological properties of nano oils developed by NanoPro MT and to determine their effects on fuel consumption in an UH-60 Blackhawk Auxiliary Power Unit (APU). For this work, two different nano oils were tested and compared against the performance of conventional oil. The first nano oil mixture contains proprietary nanodiamond particles and the second nano oil contains a mix of zinc sulfide, boron nitride, and graphene particles. Aeroshell 560 was used as the conventional oil and was blended with the nano particles to create both nano oils. This oil meets the military specifications …

Ndt And Shm Methods Of Damage Detection In Welded Structures, Saad Mohammed

Theses and Dissertations

There has been an increasing demand for Nondestructive Testing (NDT) and Structural Health Monitoring (SHM) techniques to continuously monitor during all processes of a structure to prevent catastrophic failure and reduce maintenance costs. NDT and SHM are inspection processes which form part of the quality assurance/quality control (QA/QC) scheme. Among NDT and SHM methods, ultrasonic and guided wave techniques are the most commonly and widely used in industry. Ultrasonic methods provide the advantage of accurately locating and dimensioning defects within structures. Most of these structures consist of welded joints because welding is an economical and efficient method for obtaining a …

Numerical Studies Of Arterial Tissue Failure, Xiaochang Leng

Theses and Dissertations

Arterial tissue failure leads to a number of potentially life-threatening clinical conditions, such as atherosclerotic plaque rupture and aortic dissection which develop unpredictably and rapidly in vivo. Thus, a full understanding of the two conditions will provide a solid basis for medical advances in the intervention and prevention of the occurrence of this life-threatening event. The present work aims to develop a cohesive zone model (CZM) approach for analysis and simulation of arterial tissue failure, such as plaque and fibrous cap delamination and tearing, and to validate simulation predictions with experimental results.

To characterize the hysteresis phenomenon of diseased aortic …

Estimation Of Basic And Mission Benefit Of Condition-Based Maintenance Deployment In Hums Equipped Ah-64 Aircraft Using Nlp And Regression Analysis, Tanzina Zaman

Theses and Dissertations

Condition-based maintenance (CBM) is a maintenance practice that involves regular monitoring of the mechanical condition of components of interest, processing of information collected, and then decision-making to ensure both maximizing the time interval between repairs and minimizing the number of unscheduled failures. CBM also offers early detection of failure which can prevent major breakdowns and repairs. Vibration monitoring is one of the effective techniques for condition monitoring. Health and Usage Monitoring System (HUMS) is a powerful tool for aviation industry which monitors health status and trending data. Vibration Monitoring Unit (VMU) and Modernized Signal Processing Unit (MSPU) are two forms …

Anisotropic Electrical Response Of Carbon Fiber Reinforced Composite Materials, Mohammad Faisal Haider

Theses and Dissertations

Composites materials are often subjected to multi-physical conditions in different applications where, in addition to mechanical loads, they also need to sustain other types of loads such as electrical currents. The multi-physical behavior of composites needs to be understood and analyzed to facilitate new multi-functional material design. An essential first step towards this goal is to understand how multi-physics properties depend on local details (e.g. micro-structure). Composite materials have heterogeneous electrical properties (carbon/epoxy) at the local level that can be different at the global level. To conduct the multi-physics study, the electrical signal is employed to the composite sample for …

Detection Of Periodic Error And Structure Change Using Wavelet Analysis, Chao Lu

Theses and Dissertations

Heterodyne displacement measuring interferometry provides important metrology for applications requiring high resolution and accuracy. Heterodyne Michelson interferometers use a two-frequency laser source and separate the two optical frequencies into one fixed length and one variable length path via polarization. Ideally these two beams are linearly polarized and orthogonal so that only one frequency is directed toward each path. An interference signal is obtained by recombining the light from the two paths; this results in a measurement signal at the heterodyne (split) frequency of the laser source. This measurement signal is compared to the optical reference signal. Motion in the measurement …

Effects Of Process Variants On Metallurgical And Mechanical Properties In Friction Stir Welding Of Aluminum Alloys, Xiaomin Huang

Theses and Dissertations

Conventional shoulder friction stir welding (CSFSW) produces uneven heat input through welded material thickness: higher close to the top and lower close to the bottom. When CSFSW is applied on certain aluminum alloys, such as 7xxx and 2xxx series high strength aluminum alloys which contain low melting point intermetallic, overheating and local melting may happen close to weld crown. Stationary shoulder friction stir welding (SSFSW) may generate much more uniform heat input through plate thickness than CSFSW due to the non-rotating shoulder and rotating pin. Therefore, overheating and local melting are expected to be avoided in SSFSW. Furthermore, local properties …

Friction Stir Welding And Processing On Titanium Alloys, Dawei Li

Theses and Dissertations

Friction stir welding (FSW) is a solid-state joining process that utilizes a non-consumable, rotating tool to plunge into abutting faces and transverse along the weld path. Material nearby the tool is softened by frictional heat generated via local friction and plastic deformation. Severe plastic deformation of the interface along with a state of hydrostatic pressure results in creation of a joint by metallurgical bonding. Because the temperature of the material during the welding process is below that of the melting point, FSW has numerous advantages over conventional fusion welding. Friction consolidation (FC) is also a solid-state process that uses a …

Studies Of Asphalt Roofing Sealant Failure For Shingle Systems Subjected To High Wind Conditions For Both Elastic And Viscoelastic Sealant Material Response, Artem Aleshin

Theses and Dissertations

It has been documented that the sealant between asphalt roof shingles may delaminate at significantly lower wind speeds than those for which they are rated, with major consequences on safety and repair costs. In perspective, developing more resilient material systems and devising more effective installation procedures are sensible strategies to mitigate this problem. A practical approach may also entail adding a second self-sealing strip. In the first portion of this thesis, the elastic structural response of an asphalt roof shingle-sealant system consisting of individual three-tab shingles, which are bonded to the underlying shingles with two sealant strips and are subjected …

Automated Tool Selection And Tool Path Planning For Free-Form Surfaces In 3-Axis Cnc Milling Using Highly Parallel Computing Architecture, Andrey Balabokhin

Theses and Dissertations

This research presents a methodology to automatically select cutters and generate tool paths for all stages in 3-axis CNC Milling of free-form surfaces. Tools are selected and tool paths are planned in order to minimize the total machining time. A generalized cutter geometry model is used to define available cutters and an arbitrary milling surface is initially defined by a triangular mesh.

The decisions made by process engineers in selecting cutting geometry and generating tool paths for milling dramatically influence the final result. Often, the resulting tool path is non-optimal, because the engineers cannot consider all the available information. However, …

Mechanical Characterization Of Sicf-Sicm Nuclear Fuel Cladding By A Novel Hydraulic Internal Pressurization Method, Kirill Shapovalov

Theses and Dissertations

Ceramic Matrix Composites (CMC) have been actively researched for applications requiring high temperature strength and damage tolerance. Examples are turbine engine hot section components, leading edges for hypersonic vehicles, nuclear fusion reactor first wall and blanket, and recently nuclear fuel claddings. Predictable material damage behavior is desirable for these applications so early damage accumulation can be detected before a catastrophic failure occurs. Many ceramic materials can withstand high temperature environments, but due to inherent brittleness of ceramics the high damage tolerance and the predictable damage behavior are difficult to achieve. Ceramic fiber reinforced ceramic composites (CFCC) have demonstrated the above …

Deformation Of Multifunctional Materials At Various Time And Length Scales: A Dic-Based Study, Behrad Koohbor

Theses and Dissertations

The focus in the present work is to explore and characterize the underlying deformation and failure mechanisms in multifunctional materials including woven composites and polymeric foams, using full-field measurements. Attention has been especially drawn towards the challenges associated with characterizing these materials at extreme length and time scales, and investigating the advantages of full-field measurements to resolve the existing limitations. Accordingly, the current limitations in the study of dynamic deformation response of low-impedance materials are identified. An approach based on the general stress equilibrium is presented and successfully implemented to include the concurrent effects of inertia and material compressibility into …