Mechanical Engineering Commons^™

New Product Launch Decisions Under Competition And Uncertainty: A Real Options And Game-Theoretic Approach To New Product Development, James O. Ostler

Theses and Dissertations

New product development is central to many firms' future success. Not only as a means to continue to maintain their piece of the market, but product development can also be a strategic means for a company to diversify, and/or alter focus to adapt to changing market conditions.

Most of the research in new product development has been on how to do it cheaper and faster than the next guy. However, early commercialization does not guarantee a position of strength in the market. Failures of EMI in CT scanners and Xerox in personal computers illustrate that being first to market does …

A Finite Element Simulation Of Temperature And Material Flow In Fricton Stir Welding, Mark J. Lasley

Theses and Dissertations

The purpose of this research was to use the Transvalor S.A. product, Forge3, to develop a finite element simulation of the friction stir welding process that improves the predictability of temperature evolution and material flow within the plunge portion of the process. Previous modeling created more heating within the billet than experimental results, probably due to the simplification of the simulation with adiabatic boundary conditions. More realistic tooling temperatures were included in this model as these affect heat evolution which is a determining factor in microcrystalline growth. These results were validated by experimental efforts using a billet and tooling instrumented …

A Method For Winding Advanced Composites Of Unconventional Shapes Using Continuous And Aligned Fibers, Abraham K. Allen

Theses and Dissertations

Advanced composites are extremely strong, rigid, and light, even when compared with advanced metals. Advanced composites are replacing high-tech metals as the material of choice for aerospace engineering. However, the processes used to manufacture advanced composites generally lose some of the properties of the materials by their process limitations.

One process that keeps the theoretically awesome qualities of the composite materials in tact is filament winding. Filament wound parts are used as rocket shells, bicycle frame tubes, drive shafts, pressure vessels, etc. Filament winding is an automated process and makes reliable parts to close tolerances. If a straight tube were …

The Effectiveness Of Computer-Based Tutorials In Learning Computer-Aided Design Methods For Tool Design Procedures, Andrew Moroni Hall

Theses and Dissertations

Throughout the past twenty-five years the process of designing and manufacturing a product has been revolutionized by the integration of Computer Aided Design (CAD). Although three-dimensional solid modeling, or 3-D CAD offers a better representation of the product in a virtual environment, it can be complicated and difficult to learn. Tutorials have been developed to assist manufacturing tool design student in the learning of 3-D CAD principles as they apply to tool design. This study seeks to test the effectiveness of those tutorials. A BYU tool design class was divided into two groups according to their assigned laboratory time. The …

Lead-Free Solder Joint Reliability – State Of The Art And Perspectives, Jianbiao Pan, Jyhwen Wang, David M. Shaddock

Industrial and Manufacturing Engineering

There is an increasing demand in replacing tin-lead (Sn/Pb) solders with lead-free solders in the electronics industry due to health and environmental concern. The European Union recently passed a law to ban the use of lead in electronic products. The ban will go into effect in July of 2006. The Japanese electronics industry has worked to eliminate lead from consumer electronic products for several years. Although currently there are no specific regulations banning lead in electronics devices in the United States, many companies and consortiums are working on lead-free solder initiatives including Intel, Motorola, Agilent Technologies, General Electric, Boeing, NEMI …

Work Flow Policy And Within-Worker And Between-Workers Variability In Performance, Kenneth Howard Doerr, Tali Freed, Terence R. Mitchell, Chester A. Schriesheim, Xiaohua Zhou

Industrial and Manufacturing Engineering

Work flow policies are shown to induce a change in average between-workers variability (worker heterogeneity) and within-worker variability in performance times. In a laboratory experiment, the authors measured the levels of worker heterogeneity and within-worker variability under an individual performance condition, a work sharing condition, and a fixed assignment condition. The work sharing policy increased the levels of worker heterogeneity and worker variability, whereas the fixed assignment policy decreased them. These effects, along with work flow policy main effects on mean performance times and variability are examined. This article represents an initial step in understanding effects that may be important …

The Benefit Of Using Simulation To Improve The Implementation Of Lean Manufacturing Case Study: Quick Changeovers To Allow Level Loading Of The Assembly Line, Jack J. Mcclellan

Theses and Dissertations

In today's competitive manufacturing environment, companies are constantly looking for ways to improve. Because of this, many companies are striving to become "lean" by implementing lean manufacturing, which is a difficult process. To aid in the implementation of lean manufacturing, simulation was used to reduce the trial-and-error period of lean manufacturing and find to optimum approach to implement the lean manufacturing principle. In this research, a case study of implementing level loading of the production schedule for BullFrog International, L.C. will be examined. To make it possible to implement level loading, the thermo-former machine at the beginning of the operations …

A Review Of Setup Practices And Procedures For Creating Ieee 802.11 Wireless Community Networks, Jae M. Theobald

Theses and Dissertations

IEEE 802.11 wireless networking equipment has made it possible to bridge the last mile for new broadband internet service providers. Inexpensive wireless networking equipment and high gain antennas enable high speed internet delivery at a fraction of the cost of installing or upgrading land lines for cable or DSL services. Based on this research, a guide of general practices and procedures is proposed for designing, installing, and maintaining a reliable wireless community area network. Included tests have provided performance results for several types of wireless antennas (including wire grid parabolic dishes, Yagi and Vagi styles, and echo backfire), wireless bridges, …

Modeling Of The Metal Powder Flow With Carrier Gas In Coaxial Nozzle For Direct Laser Deposition Process, Heng Pan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In direct laser deposition process, metal powder is directly fed with carrier gas through the coaxial nozzle into the melt pool created by the laser to form the solid parts. Many operational parameters of the process depend on the characteristic of the powder stream structure below the exit of the coaxial nozzle. In this paper, a computational approach is developed for the simulation of the gas-particle flow in the coaxial nozzle. By taking into account the nozzle geometry and operating parameters, such as width and inclination angle of powder passage and carrier gas velocity, the developed computational code allows the …

Study Of Ceramic Slurries For Investment Casting With Ice Patterns, Qingbin Liu, Ming-Chuan Leu, Harish Jose, Von Richards

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ice patterns generated by rapid freeze prototyping or a molding process can be used to make ceramic investment molds for metal castings. Due to the use of ice, the ceramic slurries must be poured around the pattern and cured at sub-freezing temperatures. Success of this process depends greatly on the mold strength after the gelation of the slurries. This paper describes the experimental results of the mold strength after the gelation of the slurries under different compositions. The parameters considered include mixing time, alumino-silicate vs. fused silica ratio, volume of binder, and volume of catalyst. The strength of the gelled …

Numerical And Experimental Analysis Of The Powder Flow Streams In The Laser Aided Material Deposition Process, Yogesh D. Thakar, Heng Pan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Axial powder stream concentration between the nozzle end and the deposition point is an important process parameter in the laser aided material deposition process. The powder concentration is greatly influenced by the nozzle geometry in use. This paper describes the numerical and experimental analysis of this important parameter in relation to the coaxial nozzle. The experiments are performed with the different nozzle geometries to generate various flow patterns of the gravity fed powder in a cold stream. The results of the experimental analysis are compared with the numerical simulation and found justified. These results are used in concluding the significance …

Development Of Image Processing Tools For Analysis Of Laser Deposition Experiments, Todd E. Sparks

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Microscopical metallography is a well established field with a long history of techniques for measuring features. Modern computational power allows much more rigorous investigation than simple area fractions and intercept measurements. This paper details the development of image processing tools using GNU Octave, a free, open source numerical computation package. Proposed in the paper is a method for characterizing features within a digital microscope image.

Experimental Investigation Of Laser Metal Deposition Of Functionally Graded Copper And Steel, Vinay Kadekar, Sashikanth Prakash, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser metal deposition is an emerging technology for producing fully dense metallic parts. This process shows a promising future for the deposition of functionally graded steel - copper alloys. Good thermal conductivity of copper and a high wear resistance of steel can be achieved in dies and cores. However, to accomplish this, there are many issues to be resolved, such as the formation of an undesirable phase, solidification cracking, porosity at the interface and difference in thermal coefficient of expansion between steel and copper. The influences of process variables, such as laser power, laser scan speed, composition, powder flow rate, …

Wire Bonding Challenges In Optoelectronics Packaging, Jianbiao Pan, Patrice Fraud

Industrial and Manufacturing Engineering

Wire bonding has been used in integrated circuit (IC) packaging for many years. However, there are many challenges in wire bonding for optoelectronics packaging. These challenges include bonding on sensitive devices, bonding over cavity, bonding over cantilevel leads and bonding temperature limitations. The optoelectronics package design brings another challenge, which requires wire bonding to have deep access capability. In this paper, the wire bonding technologies are reviewed and ball bonding and wedge bonding are compared. The variables that affect the wire bonding process are then discussed. Finally, the challenges of wire bonding in optoelectronics packaging are presented in detail.

Effect Of Chromium-Gold And Titanium-Titanium Nitride-Platinum-Gold Metallization On Wire/Ribbon Bondability, Jianbiao Pan, Robert M. Pafchek, Frank F. Judd, Jason Baxter

Industrial and Manufacturing Engineering

Gold metallization on wafer substrates for wire/ribbon bond applications require good bond strength to the substrate without weakening the wire/ribbon. This paper compares the ribbon bondability of Cr/Au and Ti/TiN/Pt/Au metallization systems. Both chromium and titanium are used to promote adhesion between substrates and sputtered gold films. Both can diffuse the gold surface after annealing and degrade the wire/ribbon bondability. Restoring bondability by ceric ammonium nitrate (CAN) etch was investigated. Experiments were conducted to investigate the effect of Cr/Au and Ti/TiN/Pt/Au, annealing, and CAN etch processes on 25.4 times; 254 μm (1 × 10 mil) ribbon bonding. All bonds were …

Pressure Distribution Around Spherical Distal Ball-Tip In Ultrasound Angioplasty, Graham Gavin, Garrett B. Mcguinness, Finbar Dolan, M.S. J. Hashmi

Conference Papers

INTRODUCTION Ultrasound Angioplasty has been shown to be effective in the removal and re-canalising of blockages in arteries (Siegel RJ, 1993). By delivering therapeutic ultrasound to the blockage, via a wire waveguide to a ball-tip, the lesion or thrombus is affected by pressure waves, micro streaming, cavitation and direct contact with the oscillating ball-tip. Most work to date has concentrated on a spherical ball-tip geometry at the distal end of the wire waveguide (Steffen, 1994 and Rosenschein, 1996). Tip displacements usually lie between 10 - 100m (peak-to peak) and ball tip diameters between 1 - 2mm (Atar, 1999 and Yock, …

The Development Of Web-Based Aerobic And Anaerobic And Muscle Static Work Capacity Modules Using Legacy Cycle Approach, Anant Ravindra Deshpande

Theses and Dissertations - UTB/UTPA

The Legacy cycle is an instructional model that emphasizes inquiry. Learners are faced with progressively complex challenges. For each challenge, learners generate initial thoughts on how they might react to the challenges. In this thesis, a web based instructional method that evaluates interactivity and motivation is presented. The system presented in the thesis helps student to integrate the use of legacy cycle approach in the regular study of aerobic and anaerobic and muscle static work capacity modules. The thesis also focuses on developing modules which contain challenges encompassing various sections, which helps student as an asynchronous learning tool, intended for …

Food Based Approaches For A Healthy Nutrition In Africa, Mamoudou Hama Dicko

Pr. Mamoudou H. DICKO, PhD

The latest estimates of the FAO demonstrate the problems of the fight against hunger. These problems are manifested by the ever-increasing number of chronically undernourished people worldwide. Their numbers during the 1999-2001 period were estimated at about 840 million of which 798 million live in developing countries. Sub-Saharan Africa alone represented 198 million of those. In this part of Africa the prevalence of undernourishment ranges from 5-34%, causing growth retardation and insufficient weight gain among one third of the children under five years of age and resulting in a mortality of 5-15% among these children. Malnutrition resulting from undernourishment is …

Critical Variables Of Solder Paste Stencil Printing For Micro-Bga And Fine-Pitch Qfp, Jianbiao Pan, Gregory L. Tonkay, Robert H. Storer, Ronald M. Sallade, David J. Leandri

Industrial and Manufacturing Engineering

Stencil printing continues to be the dominant method of solder deposition in high-volume surface-mount assembly. Control of the amount of solder paste deposited is critical in the case of fine-pitch and ultrafine-pitch surface-mount assembly. The process is still not well understood as indicated by the fact that industry reports 52-71% surface-mount technology (SMT) defects are related to the solder paste stencil printing process. The purpose of this paper is to identify the critical variables that influence the volume, area, and height of solder paste deposited. An experiment was conducted to investigate the effects of relevant process parameters on the amount …

Comparing Refractory Coatings On Shell Sand Utilizing Elevated Temperature And Collapsibility Testing, Suet Fong Cheah

Masters Theses

This research study examines the effects of refractory coatings on a shell sand using laboratory testing equipment as opposed to the more laborious and time consuming processes of molding, melting, filling, shakeout, and obtaining dimensions of actual castings. As of today, there have not been any such laboratory test methods. This research project focused on quantifying distortion, mass change, and impact strength found in refractory coated shell sand. The equipment used was the thermal distortion tester (TDT) and a modified impact tester. The thermal distortion curves (TDC), mass change, and impact strength are provided and compared for all systems studied. …

Using Stiffeners For Improved Geometric Fidelity Of Flexible Elements, Ankit Kapoor

Masters Theses

Flexible hoses play an important role in safe operation of a transportation vehicle in automotive and aerospace field. Due to lack of accurate and efficient modeling techniques for such flexible elements with large deformation, most Computer Aided Engineering system do not address the problem in their solution methods.

In this thesis a method is presented to improve the geometric fidelity of flexible element models by using off-axis bi-linear stiffeners (spring) into a discrete linear beam model. Resulting deflection of a hose were compared with the digital scans of an actual deflection of the hose. Though the method is computationally expensive, …

The Contextable: Building And Testing An Intelligent, Context-Aware Kitchen Table, Daniel Matthew Hoopes

Theses and Dissertations

The purpose of this thesis was to design and evaluate The ContexTable, a context-aware system built into a kitchen table. After establishing the current status of the field of context-aware systems and the hurdles and problems being faced, a functioning prototype system was designed and built. The prototype makes it possible to explore established, untested theory and novel solutions to problems faced in the field.

A Supply Chain Management Tool For Linking Courses In Manufacturing Engineering , Daniel Waldorf, Sema E. Alptekin

Industrial and Manufacturing Engineering

A Recent Society of Manufacturing Engineers (SME) grant received by Manufacturing Engineering Program at Cal Poly has provided funds to strengthen its curricular focus on supply chain management, flexibility, business skills, quality, and process controls. New courses and laboratories are developed in electronics manufacturing, information technology, and supply chain management. A functioning supply chain environment has been developed to provide vertical integration among several courses. A software tool being developed in-house integrates the activities of the students who play the roles of customers and suppliers. Details of the various components of this comprehensive project are presented in this paper.

Understanding Manufacturing Energy Use Through Statistical Analysis, J. Kelly Kissock, John Seryak

Mechanical and Aerospace Engineering Faculty Publications

Energy in manufacturing facilities is used for direct production of goods, space conditioning, and general facility support such as lighting. This paper presents a methodology for statistically analyzing plant energy use in terms of these major end uses. The methodology uses as few as 60 data points that are relatively easy for most plants to obtain. Multivariable change-point models of electricity and natural gas use as functions of outdoor air temperature and production data are then developed. The statistical models can be used to predict energy use for energy budgeting, measure savings, determine cost structures, and diagnostic purposes. Moreover, in …

Noble Metal Nanostructures Synthesized Inside Mesoporous Nanotemplate Pores, J. Arbiol, E. Rossinyol, A. Cabot, F. Peiró, A. Cornet, J. R. Morante, Fanglin Chen, Meilin Liu

Faculty Publications

Noble metal impregnation has resulted in the inclusion of metal nanostructures within the SBA-15 mesoporous silica hexagonal pores (from nanoclusters to nanowires). A bright-field transmission electron microscopy three-dimensional reconstruction is proposed to analyze the localization of nanostructures within the pores of mesoporous nanotemplates. The method allows corroboration whether the nanostructures are synthesized inside the pores or they are synthesized alternatively on the nanotemplate aggregates exterior surface.