Mechanical Engineering Commons^™

Simtrainer: A Management Training Tool, Wade Stark, Sema E. Alptekin

Industrial and Manufacturing Engineering

Abstract published of poster paper presented at conference.

An Evaluation Of Ploughing Models For Orthogonal Machining, Daniel J. Waldorf, Richard E. Devor, Shiv G. Kapoor

Industrial and Manufacturing Engineering

An analytical comparison is made between two basic models of the flow of workpiece material around the edge of an orthogonal cutting tool during steady-state metal removal. Each has been the basis for assumptions in previous studies which attempt to model the machining process, but no direct comparison had been made to determine which, if either, is an appropriate model. One model assumes that a separation point exists on the rounded cutting edge while the other includes a stable build-up adhered to the edge and assumes a separation point at the outer extreme of the build-up. Theories of elastic-plastic deformation …

Scheduling Semiconductor Device Test Operations On Multihead Testers, Tali Freed, Robert C. Leachman

Industrial and Manufacturing Engineering

Past attempts to devise scheduling methods for the device test operations of semiconductor manufacturing firms fail to address a significant characteristic of multiple-head test systems—the dependency of processing rates on the lots processed simultaneously on the testers. Since the problem has never been modeled accurately in the scheduling literature, feasibility and performance of previously proposed scheduling methodologies for multihead testers may not be accurately assessed. In this paper, we describe the multihead tester scheduling problem, present an enumeration solution procedure, and illustrate the problems of previously suggested tester scheduling algorithms.

Gauge Repeatability & Reproducibility Study For A 3-D Solder Paste Inspection System, Jianbiao Pan, Gregory L. Tonkay, Robert H. Storer, Ronald M. Sallade, David J. Leandri

Industrial and Manufacturing Engineering

Due to the increased use of Ball Grid Arrays (BGAs) and fine pitch and ultra fine pitch Quad Flat Packages (QFPs), there is a dramatic increase in demand for solder paste inspection after the stencil printing process. The important response variables of the printing process are deposited solder paste volume, area, height and position. To identify and remove defects at the earliest possible process step, a 3-D solder paste inspection system should be used to monitor solder paste deposited on all pads on every board before component placement. An example is a fully automatic laser-based 3-D triangulation solder paste inspection …

Critical Variables Of Solder Paste Stencil Printing For Micro-Bga And Fine Pitch Qfp, Jianbiao Pan, Gregory L. Tonkay, Robert H. Storer, Ronald M. Sallade, David J. Leandri

Industrial and Manufacturing Engineering

Stencil printing continues to be the dominant method of solder deposition in high volume surface mount assembly. Control of the amount of solder paste deposited is critical for fine pitch and ultra-fine pitch SMT assembly. The process is still not well understood as indicated by the fact that industry reports 52-71% of SMT defects are related to the solder paste stencil printing process. The purpose of this paper is to identify the critical variables that influence the deposited solder paste volume, area, and height. An experiment was conducted to investigate the effects of relevant process parameters on the amount of …

The Mechtech Program: An Education And Training Model For The Next Century, Robert Forrant

New England Journal of Public Policy

The small-firm metalworking industry is routinely characterized by cutthroat competition and fierce privacy. Yet, since the late 1980s, the members of the western Massachusetts chapter of the National Tooling and Machining Association have participated in an education, training, and technology diffusion network characterized by a high degree of interfirm cooperation. Hundreds of workers and managers have take part in group training sessions and seminars. The reconstruction of the skill base is central to the MechTech apprenticeship program through which apprentices spend four years in participating firms, exiting the program as licensed machinists, tool and die makers, or moldmakers. In an …

Screen Printing Process Design Of Experiments For Fine Line Printing Of Thick Film Ceramic Substrates, Jianbiao Pan, Gregory L. Tonkay, Alejandro Quintero

Industrial and Manufacturing Engineering

Screen printing has been the dominant method of thick film deposition because of its low cost. Many experiments in industry have been done and many models of the printing process have been developed since the 1960's. With a growing need for denser packaging and a drive for higher pin count, screen printing has been refined to yield high resolution prints. However, fine line printing is still considered by industry to be difficult. In order to yield high resolution prints with high first pass yields and manufacturing throughput, the printing process must be controlled stringently.

This paper focuses on investigating the …

Interventions Of Water Jet Technology On Skin Surgery, Kittipat Vichyavichien

Theses

The perfect and precise surgical cut, similar to today's laser one, is very important in many surgeries, especially in dissection and to recanaize arterial occlusive lessions. Causing no coagulation is one of the advantages of water jet because it generates no heat. It also provides omni-directional cutting capabilities at very high speeds, resulting edge quality that is usually superior to other existing conventional cutting processes. Debris is always carried away from incisions by jet stream and less damaged tissue, than mechanical incisions. In addition, water jet exerts minimal contact pressure on the tissue being cut due to the small diameter …

An Experimental And Analytical Study Of Ice Part Fabrication With Rapid Freeze Prototyping, Wei Zhang, Ming-Chuan Leu, Guanghua Sui, Zhiming Ji

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Rapid Freeze Prototyping (RFP) is a new solid freeform fabrication process that builds an ice part by rapidly freezing water layer by layer. In this paper, we will present our recent progress in the development of this novel process. An experimental system has been built for conducting the research. It consists of an XY-table and Z-stroke driven by micro-stepping motors and a water dispensing and deposition subsystem which incorporates a solenoid valve and a syringe pump placed inside a freezer. Simple heat transfer analysis is made to help select proper values of process parameters and predict part building failures. Example …

Assessment Of Environmental Performance Of Rapid Prototyping And Rapid Tooling Processes, Yanchun Luo, Ming-Chuan Leu, Zhiming Ji

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A method for assessing the environmental performance of solid freeform fabrication (SFF) based rapid prototyping and rapid tooling processes is presented in this paper. In this method of assessment, each process is divided into a number of life stages. The environmental effect of each process stage is analyzed and evaluated based on an environmental index utilizing the Eco-indicators that were compiled by PreConsultants of the Netherlands. The effects of various life stages are then combined to obtain the environmental performance of a process. In the assessment of SFF processes, we consider the material use in the fabrication of a part, …

Rapid Tooling By Integrating Electroforming And Solid Freeform Fabrication Techniques, Bo Yang, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper describes a rapid tooling process that integrates solid freeform fabrication (SFF) with electroforming to produce metal tools including molds, dies, and electrical discharge machining (EDM) electrodes. Based on experimental data analysis, the geometry and material of the SFF part, the properties of the electroformed metal, and the process parameters are significant factors that cause inaccuracy in the manufactured tools. Thermomechanical modeling and numerical simulation is used to determine the geometry of the SFF part and the electroform thickness for minimizing the manufacturing time and cost while satisfying the tooling accuracy requirement.

Industrial Engineering Made Simple, Deena Daggett, Sema E. Alptekin

Industrial and Manufacturing Engineering

Many high school students these days do not quickly recognize or identify Industrial Engineering (IE) procedures, practices, and products. Recruitment of qualified students into IE programs requires continuous planning, publicizing, and networking. Traditional recruitment efforts have included high school visits, brochures & flyers, and university-sponsored workshops. However, these techniques have only achieved mediocre success. Currently, a need exists for new promotional materials that utilize visual tools and provide a “hands-on” approach. We have developed several exercises that successfully introduce IE. Two such exercises are explained in this paper. The first exercise demonstrates the differences between Assembly line and Cellular Manufacturing …

Phd Thesis (Doctorat De Spécialité): Université De Ouagadougou, 1999. Dr. Mamoudou H. Dicko. Purification Et Propriétés Physico-Chimiques Des Enzymes De Curculigo Pilosa, Gladiolus Klattianus Et Boscia Senegalensis Catalysant L'Hydrolyse Des Polysaccharides (Amidon Et Béta-Glucanes), Mamoudou H. Dicko Prof.

Pr. Mamoudou H. DICKO, PhD

The objective of this study was the research of novel and inexpensive sources of polysaccharides degrading enzymes such as amylases and glucanases from local plants in order to justify their biotechnological applications. The isolation of two l3-amylases and an endo-1,3-ß-D-glucanase was reached using common protein purification methods such as buffer extraction, ammonium sulfate fractionation, ionexchange and gel filtration chromatographies. The methods used were simple and easily reproducible, suggesting the possibilfty of large-scale production. ln the crude extract of Curculigo pilosa tuber, only ß-amylase was detected as starch degrading enzyme and its activity was approximately 282 Uig of fresh material. The …

On-Line Free Form Surface Measurement Via A Fuzzy-Logic Controlled Scanning Probe, Ming Chang, Paul P. Lin

Mechanical Engineering Faculty Publications

This paper presents a system and methodology for on-line free form surface measurement via a scanning contact probe installed on a CNC (computer numerical control) machine. The scanning probe provides more sampling points than any traditional touch trigger type of probes used on CNC machines, and better measuring accuracy than laser displacement sensing or structured lighting. The presented measuring system's main advantage is that the number of measured points can vary with the change of surface curvature. To improve the measuring stability and continuity, fuzzy logic control, in lieu of traditional PID control, is employed. As a result, the …

Worn Tool Forces Based On Ploughing Stresses, Daniel Waldorf, Shiv G. Kapoor, Richard E. Devor

Industrial and Manufacturing Engineering

Recent work in modeling of the ploughing mechanism in basic metal machining may provide a means of estimating the additional forces to be expected when cutting with a worn tool. The results predict the rubbing stresses due to the finite radius of an unworn tool edge. Since an unworn tool can be thought of as a worn tool with a wear land width VB = 0, these stresses can make up part of a strategy for predicting the additional forces incurred by a worn tool. This paper develops a wear model by proposing a technique for utilizing the stresses predicted …