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Full-Text Articles in Mechanical Engineering

Twin-Solute, Twin-Dislocation And Twin-Twin Interactions In Magnesium, Materials Yue, Jian Wang, Jian-Feng Nie Jul 2023

Twin-Solute, Twin-Dislocation And Twin-Twin Interactions In Magnesium, Materials Yue, Jian Wang, Jian-Feng Nie

Department of Mechanical and Materials Engineering: Faculty Publications

Magnesium alloys have received considerable research interest due to their lightweight, high specific strength and excellent castability. However, their plastic deformation is more complicated compared to cubic materials, primarily because their low-symmetry hexagonal closepacked (hcp) crystal structure. Deformation twinning is a crucial plastic deformation mechanism in magnesium, and twins can affect the evolution of microstructure by interacting with other lattice defects, thereby affecting the mechanical properties. This paper provides a review of the interactions between deformation twins and lattice defects, such as solute atoms, dislocations and twins, in magnesium and its alloys. This review starts with interactions between twin boundaries …


Crystalline–Amorphous Nanostructures: Microstructure, Property And Modelling, Binqiang Wei, Lin Li, Lin Shao, Jian Wang Apr 2023

Crystalline–Amorphous Nanostructures: Microstructure, Property And Modelling, Binqiang Wei, Lin Li, Lin Shao, Jian Wang

Department of Mechanical and Materials Engineering: Faculty Publications

Crystalline metals generally exhibit good deformability but low strength and poor irradiation tolerance. Amorphous materials in general display poor deformability but high strength and good irradiation tolerance. Interestingly, refining characteristic size can enhance the flow strength of crystalline metals and the deformability of amorphous materials. Thus, crystalline–amorphous nanostructures can exhibit an enhanced strength and an improved plastic flow stability. In addition, high-density interfaces can trap radiation-induced defects and accommodate free volume fluctuation. In this article, we review crystalline–amorphous nanocomposites with characteristic microstructures including nanolaminates, core–shell microstructures, and crystalline/amorphous-based dual-phase nanocomposites. The focus is put on synthesis of characteristic microstructures, deformation …


Synthesizing Ti–Ni Alloy Composite Coating On Ti–6al–4v Surface From Laser Surface Modification, Yitao Chen, Joseph William Newkirk, Frank W. Liou Feb 2023

Synthesizing Ti–Ni Alloy Composite Coating On Ti–6al–4v Surface From Laser Surface Modification, Yitao Chen, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In This Work, a Ni-Alloy Deloro-22 Was Laser-Deposited on a Ti–6Al–4V Bar Substrate with Multiple Sets of Laser Processing Parameters. the Purpose Was to Apply Laser Surface Modification to Synthesize Different Combinations of Ductile TiNi and Hard Ti2Ni Intermetallic Phases on the Surface of Ti–6Al–4V in Order to Obtain Adjustable Surface Properties. Scanning Electron Microscopy, Energy Dispersion Spectroscopy, and X-Ray Diffraction Were Applied to Reveal the Deposited Surface Microstructure and Phase. the Effect of Processing Parameters on the Resultant Compositions of TiNi and Ti2Ni Was Discussed. the Hardness of the Deposition Was Evaluated, and Comparisons with …


Microstructural Characteristics And Mechanical Properties Of Additively Manufactured Cu–10sn Alloys By Laser Powder Bed Fusion, Abhishek Mehta, Le Zhou, Holden Hyer, Thinh Huynh, Binghao Lu, Erica J. Drobner, Sun Hong Park, Yongho Sohn Mar 2022

Microstructural Characteristics And Mechanical Properties Of Additively Manufactured Cu–10sn Alloys By Laser Powder Bed Fusion, Abhishek Mehta, Le Zhou, Holden Hyer, Thinh Huynh, Binghao Lu, Erica J. Drobner, Sun Hong Park, Yongho Sohn

Mechanical Engineering Faculty Research and Publications

Cu – 10 wt% Sn (Cu–10Sn) alloy specimens were additively manufactured by varying the laser powder bed fusion (LBPF) processing parameters, e.g., laser power (200–350 W) and laser scan speed (100–1400 mm/s) at a fixed hatch spacing (0.12 mm) and slice thickness (0.03 mm), to examine their effects on the density, melt pool structure, and microstructure. Microstructural characteristics of the most dense sample were examined using electron microscopy (SEM, TEM) and X-ray Diffraction. The grains in the top-most melt pool layer showed a fan-like structure, whereas all other areas showed small columnar structure aligned nearly parallel to the build direction …


Evaluation Of Microstructural And Mechanical Behavior Of Ahss Cp780 Steel Welded By Gmaw-Pulsed And Gmaw-Pulsed-Brazing Processes, Alan Jadir Romero-Orozco, Jaime Taha-Tijerina, Rene De Luna-Alanis, Victor Hugo Lopez-Morelos, Maria Del Carmen Ramirez, Melchor Salazar-Martinez, Francisco Fernando Curiel-Lopez Mar 2022

Evaluation Of Microstructural And Mechanical Behavior Of Ahss Cp780 Steel Welded By Gmaw-Pulsed And Gmaw-Pulsed-Brazing Processes, Alan Jadir Romero-Orozco, Jaime Taha-Tijerina, Rene De Luna-Alanis, Victor Hugo Lopez-Morelos, Maria Del Carmen Ramirez, Melchor Salazar-Martinez, Francisco Fernando Curiel-Lopez

Manufacturing & Industrial Engineering Faculty Publications and Presentations

Joints of complex phase 780 (CP-780) advanced high strength steel (AHSS) were carried out by using an ER-CuAl-A2 filler metal for the gas metal arc welding pulsed brazing (GMAW-P- brazing) process and the ER-80S-D2 for the GMAW-P process employing two levels of heat input. The phases in the weld bead and HAZ were analyzed, and the evaporation of zinc by means of scanning electron microscopy (SEM) was also monitored. The mechanical properties of the welded joints were evaluated by tension, microhardness and vertical impact tests. It was found that there was greater surface Zn evaporation in the joints welded with …


Closed-Loop Control Of Meltpool Temperature In Directed Energy Deposition, Ziyad M. Smoqi, Ben Bevans, Aniruddha Gaikwad, James Craig, Alan Abul-Haj, Brent Roeder, Bill Macy, Jeffrey E. Shield, Prahalada K. Rao Mar 2022

Closed-Loop Control Of Meltpool Temperature In Directed Energy Deposition, Ziyad M. Smoqi, Ben Bevans, Aniruddha Gaikwad, James Craig, Alan Abul-Haj, Brent Roeder, Bill Macy, Jeffrey E. Shield, Prahalada K. Rao

Department of Mechanical and Materials Engineering: Faculty Publications

The objective of this work is to mitigate flaw formation in powder and laser-based directed energy deposition (DED) additive manufacturing process through close-loop control of the meltpool temperature. In this work, the meltpool temperature was controlled by modulating the laser power based on feedback signals from a coaxial two-wavelength imaging pyrometer. The utility of closed-loop control in DED is demonstrated in the context of practically inspired trapezoid-shaped stainlesssteel parts (SS 316L). We demonstrate that parts built under closed-loop control have reduced variation in porosity and uniform microstructure compared to parts built under open-loop conditions. For example, post-process characterization showed that …


Solute Concentration Effects On Microstructure And The Compressive Strength Of Ice-Templated Sintered Lithium Titanate, Rohan Parai, Ziyang Nie, Raina Hempley, Gary M. Koenig Jr., Dipankar Ghosh Jan 2022

Solute Concentration Effects On Microstructure And The Compressive Strength Of Ice-Templated Sintered Lithium Titanate, Rohan Parai, Ziyang Nie, Raina Hempley, Gary M. Koenig Jr., Dipankar Ghosh

Mechanical & Aerospace Engineering Faculty Publications

This work investigated the role of sucrose and cationic dispersant (1‐hexadecyl)trimethylammonium bromide concentration on ice‐templated sintered lithium titanate microstructure and compressive strength, to enable a comprehensive understanding of composition selection and elucidate processing–microstructure–mechanical property relationships. Sucrose and dispersant concentrations were varied to change total solute concentration in suspensions and viscosity. Dispersant was more effective in reducing viscosity than sucrose; however, their combination had an even greater impact on reducing viscosity. Based on viscosity measurements, a total of 12 suspension compositions were developed, and materials were fabricated at two different freezing front velocity (FFV) regimes. Solute concentration greatly influenced ice‐templated microstructure …


Microstructural Development In Inconel 718 Nickel-Based Superalloy Additively Manufactured By Laser Powder Bed Fusion, Thinh Huynh, Abhishek Mehta, Kevin Graydon, Jeongmin Woo, Sharon Park, Holden Hyer, Le Zhou, D. Devin Imholte, Nicolas E. Woolstenhulme, Daniel M. Wachs, Yongho Sohn Jan 2022

Microstructural Development In Inconel 718 Nickel-Based Superalloy Additively Manufactured By Laser Powder Bed Fusion, Thinh Huynh, Abhishek Mehta, Kevin Graydon, Jeongmin Woo, Sharon Park, Holden Hyer, Le Zhou, D. Devin Imholte, Nicolas E. Woolstenhulme, Daniel M. Wachs, Yongho Sohn

Mechanical Engineering Faculty Research and Publications

Excellent weldability and high temperature stability make Inconel 718 (IN718) one of the most popular alloys to be produced by additive manufacturing. In this study, we investigated the effects of laser powder bed fusion (LPBF) parameters on the microstructure and relative density of IN718. The samples were fabricated with independently varied laser power (125–350 W), laser scan speed (200–2200 mm/s), and laser scan rotation (0°–90°). Archimedes’ method, optical microscopy, and scanning electron microscopy were employed to assess the influence of LPBF parameters on the relative density and microstructure. Optimal processing windows were identified for a wide range of processing parameters, …


Integrating Temperature Dependence Into A Microstructure-Sensitive Fatigue Model For Titanium Alloys, Jared Michael Darius Jan 2022

Integrating Temperature Dependence Into A Microstructure-Sensitive Fatigue Model For Titanium Alloys, Jared Michael Darius

Masters Theses

This work seeks to integrate temperature dependence into a microstructure-sensitive fatigue model for titanium alloys produced by both extrusion and electron beam melting (EBM) additive manufacturing, revising and enhancing the MultiStage Fatigue (MSF) model as the foundational model framework. Traditional fatigue modeling has required design engineers to conservatively use a lower-bound estimate of fatigue life predictions given a statistically significant spread of experimental data that can span up to two or sometimes three orders of magnitude for a given test condition. This variation in fatigue data has since been accounted for with the advent of the MSF model, linking individual …


Additive Manufacturing And Mechanical Properties Of The Dense And Crack Free Zr-Modified Aluminum Alloy 6061 Fabricated By The Laser-Powder Bed Fusion, Abhishek Mehta, Le Zhou, Thinh Huynh, Sharon Park, Holden Hyer, Shutao Song, Yunali Bai, D. Devin Imholte, Nicolas E. Woolstenhulme, Daniel M. Wachs, Yongho Sohn May 2021

Additive Manufacturing And Mechanical Properties Of The Dense And Crack Free Zr-Modified Aluminum Alloy 6061 Fabricated By The Laser-Powder Bed Fusion, Abhishek Mehta, Le Zhou, Thinh Huynh, Sharon Park, Holden Hyer, Shutao Song, Yunali Bai, D. Devin Imholte, Nicolas E. Woolstenhulme, Daniel M. Wachs, Yongho Sohn

Mechanical Engineering Faculty Research and Publications

For additive manufacturing such as laser powder bed fusion (LPBF), commercial aluminum alloy (AA) 6061 is typically considered unsuitable due to formation of solidification cracking and/or excessive porosity. In this study, to improve buildability/printability of AA6061, 1 wt% of Zr was alloyed to produce Zr-modified AA6061 by LPBF. Powders of unmodified and Zr-modified AA6061 were produced by gas atomization, and utilized as a feed-stock for the LPBF to fabricate specimens for microstructural examination and mechanical testing. The as-built unmodified AA6061 exhibited poor printability due to formation of cracks and porosity in the microstructure regardless of LPBF parameters. However, the Zr-modified …


Part-Scale Thermal Simulation Of Laser Powder Bed Fusion Using Graph Theory: Effect Of Thermal History On Porosity, Microstructure Evolution, And Recoater Crash, Reza Yavari, Ziyad Smoqi, Alex Riensche, Ben Bevans, Humaun Kobir, Heimdall Mendoza, Hyeyun Song, Kevin Cole, Prahalada Rao Mar 2021

Part-Scale Thermal Simulation Of Laser Powder Bed Fusion Using Graph Theory: Effect Of Thermal History On Porosity, Microstructure Evolution, And Recoater Crash, Reza Yavari, Ziyad Smoqi, Alex Riensche, Ben Bevans, Humaun Kobir, Heimdall Mendoza, Hyeyun Song, Kevin Cole, Prahalada Rao

Department of Mechanical and Materials Engineering: Faculty Publications

Flaw formation in laser powder bed fusion (LPBF) is influenced by the spatiotemporal temperature distribution – thermal history – of the part during the process. Therefore, to prevent flaw formation there is a need for fast and accurate models that can predict the thermal history as a function of the part shape and processing parameters. In previous work, a thermal modeling approach based on graph theory was used to predict the thermal history in LPBF parts in less-than 20% of the time required by finite element-based models with error within 10% of experimental measurements. The present work transitions toward the …


Process-Structure Relationship In The Directed Energy Deposition Of Cobalt-Chromium Alloy (Stellite 21) Coatings, Ziyad M. Smoqi, Joshua Toddy, Harold (Scott) Halliday, Jeffrey E. Shield, Prahalada K. Rao Jan 2021

Process-Structure Relationship In The Directed Energy Deposition Of Cobalt-Chromium Alloy (Stellite 21) Coatings, Ziyad M. Smoqi, Joshua Toddy, Harold (Scott) Halliday, Jeffrey E. Shield, Prahalada K. Rao

Department of Mechanical and Materials Engineering: Faculty Publications

In this work, we accomplished the crack-free directed energy deposition (DED) of a multi-layer Cobalt- Chromium alloy coating (Stellite 21) on Inconel 718 substrate. Stellite alloys are used as coating materials given their resistance to wear, corrosion, and high temperature. The main challenge in DED of Stellite coatings is the proclivity for crack formation during printing. The objective of this work is to characterize the effect of the input energy density and localized laser-based preheating on the characteristics of the deposited coating, namely, crack formation, microstructural evolution, dilution of the coating composition due to diffusion of iron and nickel from …


Direct Selective Laser Synthesis Of Cucrfenitial High Entropy Alloy From Elemental Powders Through Selective Laser Melting, Joni Dhar, Lazaro Lopez, Shanshan Zhang, Ben Xu, Mohammed Jasim Uddin, Jianzhi Li Jan 2021

Direct Selective Laser Synthesis Of Cucrfenitial High Entropy Alloy From Elemental Powders Through Selective Laser Melting, Joni Dhar, Lazaro Lopez, Shanshan Zhang, Ben Xu, Mohammed Jasim Uddin, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications and Presentations

This study investigated the synthesis of CuCrFeNiTiAl high entropy alloy (HEA) from pure elements using selective laser melting (SLM). The objectives are to validate the feasibility of the HEA fabrication from elemental powder materials, and to examine the effect of various process conditions in SLM, such as laser power, point distance and laser exposure time, on the microstructures formed. The as-built samples under high, medium and low energy densities were characterized by X-ray diffraction (XRD), and the microstructures were observed using scanning electron microscopy (SEM). The XRD results showed that five major crystal structure phases (hexagonal, monoclinic, orthorhombic, body-centered cubic …


Understanding The Laser Powder Bed Fusion Of Alsi10mg Alloy, Holden Hyer, Le Zhou, Sharon Park, Guilherme Gottsfritz, George Benson, Bjorn Tolentino, Brandon Mcwilliams, Kyu Cho, Yongho Sohn Aug 2020

Understanding The Laser Powder Bed Fusion Of Alsi10mg Alloy, Holden Hyer, Le Zhou, Sharon Park, Guilherme Gottsfritz, George Benson, Bjorn Tolentino, Brandon Mcwilliams, Kyu Cho, Yongho Sohn

Mechanical Engineering Faculty Research and Publications

We examine the microstructural characteristics of LPBF AlSi10Mg produced by using a wide range of LPBF processing parameters with independently varied laser power, hatch spacing, scan speed, slice thickness, and the normalized energy density. The lower energy density produced lack of fusion flaws from residual interparticle spacing, while the higher energy density produced spherical pores from trapped gas. The highest density (> 99%) samples were produced by using an energy density of 32 to 54 J/mm3. Within this energy density range, use of smaller slice thicknesses increased the processing window that would produce dense AlSi10Mg samples. A cellular …


Effects Of Zirconia Doping On Additively Manufactured Alumina Ceramics By Laser Direct Deposition, John M. Pappas, Aditya R. Thakur, Xiangyang Dong Jul 2020

Effects Of Zirconia Doping On Additively Manufactured Alumina Ceramics By Laser Direct Deposition, John M. Pappas, Aditya R. Thakur, Xiangyang Dong

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The ability to additively manufacture functional alumina ceramics has the potential to lower manufacturing costs and development time for complex components. In this study, the doping effects of zirconia on laser direct deposited alumina ceramics were investigated. The microstructure of the printed samples was analyzed in terms of grain size and composition distribution. The addition of zirconia was found to accumulate along alumina grain boundaries and resulted in significant grain refinement. The zirconia doping largely reduced crack formation during processing compared to that of pure alumina samples. In the case of 10 wt% zirconia, cracking during deposition was nearly completely …


Fabrication And Characterization Of Alₓcrcufeni₂ High-Entropy Alloys Coatings By Laser Metal Deposition, Wenyuan Cui, Xinchang Zhang, Lan Li, Yitao Chen, Tan Pan, Frank W. Liou Aug 2019

Fabrication And Characterization Of Alₓcrcufeni₂ High-Entropy Alloys Coatings By Laser Metal Deposition, Wenyuan Cui, Xinchang Zhang, Lan Li, Yitao Chen, Tan Pan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

High-entropy alloys (HEAs) are becoming new hot spots in the metallic materials community, which are defined to contain equiatomic or close-to-equiatomic compositions. HEAs can possess many interesting mechanical properties, and in particular, they have the great potential to be used as coating materials requiring high hardness and wear resistance. In this study, the feasibility of fabrication AlₓCrCuFeNi₂ (x=0,0.75) HEAs was investigated via laser metal deposition from elemental powders. The microstructure, phase structure, and hardness were studied by an optical microscope, scanning electron microscopy with energy dispersive spectroscopy (SEM/EDS), electron backscatter diffraction (EBSD) and Vickers hardness tester. The bonding between the …


Investigation Of Through Thickness Microstructure And Mechanical Properties In Friction Stir Welded 7n01 Aluminum Alloy Plate, Xingxin Zhao, Zhiyong Yang, Joseph P. Domblesky, Jianmin Han, Zhiqiang Li, Xiaolong Liu Jul 2019

Investigation Of Through Thickness Microstructure And Mechanical Properties In Friction Stir Welded 7n01 Aluminum Alloy Plate, Xingxin Zhao, Zhiyong Yang, Joseph P. Domblesky, Jianmin Han, Zhiqiang Li, Xiaolong Liu

Mechanical Engineering Faculty Research and Publications

An on-going problem in friction stir welded (FSW) joints used in the high-speed train sector is that the microstructure and mechanical properties can significantly vary in thick sections. Because inhomogeneous properties can reduce weld efficiency and degrade service performance, it is of some interest to understand how inhomogeneous properties can develop in FSW welds made from precipitation hardening alloys such as 7N01. In the current study, butt welds were made using 12 mm thick plates and then sectioned perpendicular to the weld line. Five 2.2 mm thick slices were cut from a section and used to measure tensile properties access …


Effect Of Diffusion Distance On Evolution Of Kirkendall Pores In Titanium-Coated Nickel Wires, Aaron R. Yosta, Dinc Erdeniz, Ashley E. Paz Y Puente, David C. Dunanda Jan 2019

Effect Of Diffusion Distance On Evolution Of Kirkendall Pores In Titanium-Coated Nickel Wires, Aaron R. Yosta, Dinc Erdeniz, Ashley E. Paz Y Puente, David C. Dunanda

Mechanical Engineering Faculty Research and Publications

Microtubes of near-equiatomic nickel-titanium (NiTi) alloys can be created via the Kirkendall effect during NiTi interdiffusion, when nickel wires are surface-coated with titanium via pack cementation and subsequently homogenized. This study explores the effect of diffusion distance upon Kirkendall microtube formation in NiTi by considering a range of Ni wire diameters. For Ni wire diameters of 25, 50 and 100 μm, titanized at 925 °C for 0.5, 2, and 8 h to achieve average NiTi composition, partial interdiffusion occurs concurrently with Ti surface deposition, resulting in concentric shells of NiTi2, NiTi and Ni3Ti around a Ni …


Direct Metal Laser-Sintered Stainless Steel: Comparison Of Microstructure And Hardness Between Different Planes, M. Ghasri-Khouzani, H. Peng, R. Attardo, P. Ostiguy, J. Neidig, R. Billo, D. Hoelzle, M. R. Shankar Apr 2018

Direct Metal Laser-Sintered Stainless Steel: Comparison Of Microstructure And Hardness Between Different Planes, M. Ghasri-Khouzani, H. Peng, R. Attardo, P. Ostiguy, J. Neidig, R. Billo, D. Hoelzle, M. R. Shankar

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Microstructural analysis and micro-hardness measurements were performed on different planes of 316L stainless steel fabricated by direct metal laser sintering (DMLS) technique. A fine cellular network was observed within the steel microstructure, where morphology of most cells changed from columnar on XZ-plane (vertical section) to equiaxed on XY-plane (horizontal section). Correspondingly, morphology of most grains was found to alter from columnar for the XZ-plane to equiaxed in the case of the XY-plane. Moreover, X-ray diffraction (XRD) analysis revealed a fully austenitic structure for both the planes. The average micro-hardness value for the XZ-plane and XY-plane was insignificantly (≈ 3%) different, …


An Integrated Microstructural-Nanomechanical-Chemical Approach To Examine Material-Specific Characteristics Of Cementitious Interphase Regions, Mahdieh Khedmati, Yong-Rak Kim, Joseph A. Turner, Hani Alanazi, Charles Nguyen Jan 2018

An Integrated Microstructural-Nanomechanical-Chemical Approach To Examine Material-Specific Characteristics Of Cementitious Interphase Regions, Mahdieh Khedmati, Yong-Rak Kim, Joseph A. Turner, Hani Alanazi, Charles Nguyen

Department of Mechanical and Materials Engineering: Faculty Publications

Effective properties and structural performance of cementitious mixtures are substantially governed by the quality of the interphase region because it acts as a bridge transferring forces between aggregates and a binding matrix and is generally susceptible to damage. As alternative binding agents like alkali-activated precursors have obtained substantial attention in recent years, there is a growing need for fundamental knowledge to uncover interphase formation mechanisms. In this paper, two different types of binding materials, i.e., fly ash-based geopolymer and ordinary portland cement, were mixed with limestone aggregate to examine and compare the microstructures and nanomechanical properties of interphase region. To …


An Integrated Microstructural-Nanomechanical-Chemical Approach To Examine Material-Specific Characteristics Of Cementitious Interphase Regions, Mahdieh Khedmati, Yong-Rak Kim, Joesph A. Turner, Hani Alanazi, Charles Nguyen Jan 2018

An Integrated Microstructural-Nanomechanical-Chemical Approach To Examine Material-Specific Characteristics Of Cementitious Interphase Regions, Mahdieh Khedmati, Yong-Rak Kim, Joesph A. Turner, Hani Alanazi, Charles Nguyen

Department of Mechanical and Materials Engineering: Faculty Publications

Effective properties and structural performance of cementitious mixtures are substantially governed by the quality of the interphase region because it acts as a bridge transferring forces between aggregates and a binding matrix and is generally susceptible to damage. As alternative binding agents like alkali-activated precursors have obtained substantial attention in recent years, there is a growing need for fundamental knowledge to uncover interphase formation mechanisms. In this paper, two different types of binding materials, i.e., fly ash-based geopolymer and ordinary portland cement, were mixed with limestone aggregate to examine and compare the microstructures and nanomechanical properties of interphase region. To …


Effect Of Ultrasonic Treatment On The Microstructure And Mechanical Properties Of Al6061 And Composite, Ana S. Exime Nov 2017

Effect Of Ultrasonic Treatment On The Microstructure And Mechanical Properties Of Al6061 And Composite, Ana S. Exime

FIU Electronic Theses and Dissertations

In this study, the effect of ultrasonic treatment (UST) parameters such as amplitude, sonication time, and melt temperature on microstructure and microhardness of Al 6061 alloy is evaluated. The effect of UST on the dispersion of tungsten disulfide (WS2) and carbon nanotubes (CNT) as reinforcement particles in Al 6061 during casting is also studied. The cast Al 6061 with UST demonstrated 32% grain size reduction and 8% increase in the microhardness for optimum processing conditions. The cavitation process induced by UST is responsible for the refinement in microstructure and increase of hardness by enhancing the degassing and nucleation …


Multiple Scattering Theory For Polycrystalline Materials With Strong Grain Anisotropy: Theoretical Fundamentals And Applications, Huijing He Oct 2017

Multiple Scattering Theory For Polycrystalline Materials With Strong Grain Anisotropy: Theoretical Fundamentals And Applications, Huijing He

Department of Mechanical and Materials Engineering: Faculty Publications

This work is a natural extension of the author’s previous work: “Multiple scattering theory for heterogeneous elastic continua with strong property fluctuation: theoretical fundamentals and applications” (arXiv:1706.09137 [physics.geo-ph]), which established the foundation for developing multiple scattering model for heterogeneous elastic continua with either weak or strong fluctuations in mass density and elastic stiffness. Polycrystalline material is another type of heterogeneous materials that widely exists in nature and extensively used in industry. In this work, the corresponding multiple scattering theory for polycrystalline materials with randomly oriented anisotropic crystallites is developed. To validate the theory, the theoretical results for a series of …


Microstructure Correlation With Formability For Biaxial Stretching Of Magnesium Alloy Az31b At Mildly Elevated Temperatures, David T. Fullwood, Isaac Chelladurai, Michael P. Miles, John E. Carsley, Raj K. Mishra, Irene J. Beyerlein, Marko Knezevic May 2017

Microstructure Correlation With Formability For Biaxial Stretching Of Magnesium Alloy Az31b At Mildly Elevated Temperatures, David T. Fullwood, Isaac Chelladurai, Michael P. Miles, John E. Carsley, Raj K. Mishra, Irene J. Beyerlein, Marko Knezevic

Faculty Publications

Magnesium AZ31B sheets of 2 mm thickness were stretch formed using a 101.6 mm diameter punch at temperatures from 25°C - 150°C, in 25°C increments. Surface strains were measured using a digital image correlation (DIC) method. The punch height vs load curve was found to be the same for temperatures of 25°C and for 50°C, while at 75°C and above the load for a given punch height started to decrease, indicating a potential change in deformation mechanism. Electron Backscatter Diffraction (EBSD) was used to quantify features of the microstructure in the tested specimens. In particular, the gradual decrease in twinning …


Effects Of Microstructure On The Strain Rate Sensitivity Of Advanced Steels, Rakan Alturk, Steven Mates, Zeren Xu, Fadi Abu-Farha Feb 2017

Effects Of Microstructure On The Strain Rate Sensitivity Of Advanced Steels, Rakan Alturk, Steven Mates, Zeren Xu, Fadi Abu-Farha

Publications

The dependence of the strain rate sensitivity of advanced ~1 GPa tensile strength steels on the phases present in their microstructures was studied by testing different steels at 0.005 and 500 s−1. The high strain rate tests were performed using a Kolsky bar setup, while the quasi-static tests were performed using a universal testing machine. The two main steels of interest were the Ferrite-Martensite DP980 and the Ferrite-Martensite-Austenite QP980; the latter being a transformation induced plasticity (TRIP) assisted steel. For comparison, ferritic CR5 mild steel and austenitic stainless steel 201 were also tested under the same conditions. Though …


Micro/Nanostructures Formation By Femtosecond Laser Surface Processing On Amorphous And Polycrystalline Ni60nb40, Edwin Peng, Alfred Tsubaki, Craig A. Zuhlke, Meiyu Wang, Ryan Bell, Michael J. Lucis, Troy P. Anderson, Dennis R. Alexander, George Gogos, Jeffrey E. Shield Jan 2017

Micro/Nanostructures Formation By Femtosecond Laser Surface Processing On Amorphous And Polycrystalline Ni60nb40, Edwin Peng, Alfred Tsubaki, Craig A. Zuhlke, Meiyu Wang, Ryan Bell, Michael J. Lucis, Troy P. Anderson, Dennis R. Alexander, George Gogos, Jeffrey E. Shield

Department of Mechanical and Materials Engineering: Faculty Publications

Femtosecond laser surface processing is a technology that can be used to functionalize many surfaces, imparting specialized properties such as increased broadband optical absorption or superhydrophilicity/superhydrophobicity. In this study, two unique classes of surface structures, below surface growth (BSG) and above surface growth (ASG) mounds, were formed by femtosecond laser surface processing on amorphous and polycrystalline Ni60Nb40 with two different grain sizes. Cross sectional imaging of these mounds revealed thermal evidence of the unique formation processes for each class of surface structure. BSG mounds formed on all three substrates using the same laser parameters had similar surface …


The Effects Of Thermal Procedure On Transformation Temperature, Crystal Structure And Microstructure Of Cu-Al-Co Shape Memory Alloy, Y. Aydoğdu, M. Kök, F. Dağdelen, A. Aydoğdu, Ali S. Turabi, Haluk E. Karaca Jan 2016

The Effects Of Thermal Procedure On Transformation Temperature, Crystal Structure And Microstructure Of Cu-Al-Co Shape Memory Alloy, Y. Aydoğdu, M. Kök, F. Dağdelen, A. Aydoğdu, Ali S. Turabi, Haluk E. Karaca

Mechanical Engineering Faculty Publications

The purpose of this study is to investigate the effects of different thermal procedures of the Cu-Al-Co shape memory alloy on its crystal structure, transformation temperature and microstructure. The alloys were subjected to a heat treatment and then cooling was applied at four different conditions. After the thermal process, XRD, DSC, optical microscopy and micro-hardness measurements were carried out. The experimental studies showed that crystal structure, microstructure and transformation temperature of Cu-Al-Co alloy were changed from the cooling conditions.


The Microstructure And The Electrochemical Behavior Of Cobalt Chromium Molybdenum Alloys From Retrieved Hip Implants, Christopher P. Emerson May 2015

The Microstructure And The Electrochemical Behavior Of Cobalt Chromium Molybdenum Alloys From Retrieved Hip Implants, Christopher P. Emerson

FIU Electronic Theses and Dissertations

Because of their excellent mechanical, tribological, and electrochemical properties, Cobalt Chromium Molybdenum alloys have been used as the material for both the stem and head of modular hip implants. Corrosion is one mechanism by which metal debris, from these implants, is generated, which can lead to adverse events that requires revision surgery. Manufacturing process such as wrought, as-cast, and powder metallurgy influences the microstructure, material properties, and performance of these implants

The current research focuses on analyzing the microstructure of CoCrMo alloys from retrieved hip implants with optical and scanning electron microscopy. Additionally, energy disperse spectroscopy was utilized to determine …


An Investigation Of The Effect Of Direct Metal Deposition Parameters On The Characteristics Of The Deposited Layers, Tarak A. Amine, Joseph William Newkirk, Frank W. Liou Jul 2014

An Investigation Of The Effect Of Direct Metal Deposition Parameters On The Characteristics Of The Deposited Layers, Tarak A. Amine, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

Multilayer direct laser deposition (DLD) is a fabrication process through which parts are fabricated by creating a molten pool into which metal powder is injected as particles. During fabrication, complex thermal activity occurs in different regions of the build; for example, newly deposited layers will reheat previously deposited layers. The objective of this study was to provide insight into the thermal activity that occurs during the DLD process. This work focused on the effect of the laser parameters of newly deposited layers on the microstructure and mechanical properties of the previously deposited layers in order to characterize these effects to …


Redox Stable Anodes For Solid Oxide Fuel Cells, Guoliang Xiao, Fanglin Chen Jun 2014

Redox Stable Anodes For Solid Oxide Fuel Cells, Guoliang Xiao, Fanglin Chen

Faculty Publications

Solid oxide fuel cells (SOFCs) can convert chemical energy from the fuel directly to electrical energy with high efficiency and fuel flexibility. Ni-based cermets have been the most widely adopted anode for SOFCs. However, the conventional Ni-based anode has low tolerance to sulfur-contamination, is vulnerable to deactivation by carbon build-up (coking) from direct oxidation of hydrocarbon fuels, and suffers volume instability upon redox cycling. Among these limitations, the redox instability of the anode is particularly important and has been intensively studied since the SOFC anode may experience redox cycling during fuel cell operations even with the ideal pure hydrogen as …